When most people think of a Tesla Coil, they think of big sparks.
This frustrates me to no end…
There are a ton of other cool experiments that can be performed with Tesla Coils, especially if you have a matching pair of them.
In this article I cover 7 cool Tesla Coil experiments for you to try.
1. Sparks (with a twist)
Yes, let’s just start with the most basic and obvious one, but with a little twist.
Modern day Tesla Coilers mainly aim to discharge the longest possible spark straight into the air.
Not very creative.
Nikola Tesla, especially in his early days, used his coils to create beautiful sparks in many different variations.
6 creative ways in which Tesla discharged his coils (1982)
He added all kinds of wire shapes, bulbs, and other accessories to the ends of his coils so he could study different discharge patterns.
Tesla would also hold sparking coils in his hands for a spectacular effect.
Nikola Tesla holding a coil while sparks emanate from it
Later, he would take the now famous pictures of sparks emanating from his Colorado Springs Magnifying Transmitter.
Tesla in front of his Extra Coil in Colorado Springs
This photoshoot was mainly so he had something to wow his investors with.
Sparks were not Tesla’s main purpose.
In fact, he tried everything he could to suppress sparks, as they were considered losses in his system.
So get yourself a Tesla Coil, add a sharp metal point, like a piece of wire or a nail to the top of your coil, and push enough power into the system to create a spark.
Just don’t stop with the boring “straight into the air” sparks.
Get creative!
2. Flame speaker
Now let’s do something awesome; let’s make our sparks sing!
And I don’t mean those silly 8-bit Super Mario tunes you always hear from your friendly neighbourhood coiler.
No, I mean real music coming from the spark!
Eric Dollard held a brilliant demonstration of this “flame speaker” at the 2019 Energy Science & Technology Conference.
To achieve this, you need to be able to apply Amplitude Modulation (AM) to your input signal that enters the Tesla Coil primary.
On my phone I play a song through Spotify, which goes into a tiny 5V audio amplifier, which then enters my function generator’s VCO IN port.
I then set the function generator to amplitude modulation, and use the VCO IN port as the modulation source.
Finally, I run the signal generator output through an FYA2050S 20W amplifier to have enough power to generate a (small) spark.
Music, real music, can be heard playing from the spark ⚡🎶
Now you’re officially one of the cool kids!
3. Radio reception
Not many people realise it, but the main purpose of Tesla’s research with his coils focused on transmitting power and radio signals.
Just not the type of radio signals we are used to today.
In his brilliant article The True Wireless, Tesla explains that traditional radios radiate waves into the air.
Only a billionth of the transmitted power is received and then has to be amplified again before the signal can be used to play over your speakers.
Tesla intended to transmit his radio signals through the earth, in which case hardly any power was lost during transmission.
He therefore did everything he could to minimize the amount of radiated waves, as these were seen by Tesla as system losses.
… [my] wireless transmitter is one in which the Hertz-wave radiation is an entirely negligible quantity as compared with the whole energy
Tesla, N. (1919). My Inventions: The autobiography of Nikola Tesla. New York, NY: Cosimo Classics
So while the Tesla Coil is on purpose terrible at transmitting radio waves through the air, you can still receive them if you’re close enough.
We’ll need the same setup from the flame speaker experiment + an AM radio (I found an old Grundig Yacht Boy 217 in my parents’ house).
Then we’ll need to tune our Tesla Coil to within the AM frequency band supported by our radio, which is 520 – 1610 kHz in my case.
When you now push your amplitude modulated wave through your coil and tune your radio to the same frequency, you’ll hear the song coming from your radio!
Video of my Tesla Coil AM radio transmission
Pretty neat, huh?!
Now if you want to follow Tesla more closely, you could ram a few 3 meter long ground rods into your backyard, and connect your Tesla Coil to it to transmit into the ground.
You could now use your radio, with its antenna connected to a ground rod further away, to receive the signal through the ground.
In fact, if you have an AM radio station nearby, you could even receive their signal, and even some of their broadcast power, through the ground, using a Tesla Coil tuned to their frequency.
When a Tesla Coil is in resonance, the voltage peak is situated near the coil’s top load, which is why sparks discharge from there.
A nice way to visualize the actual voltage rise along the coil is by attaching a small neon bulb to the end of a non-conducting stick.
One leg of the bulb should point outward, and the other should ideally be connected to the stick with aluminium tape, which then creates a mini top load for the bulb so a voltage difference will appear across its legs.
When you now move the bulb’s pointy leg along the length of the coil, you will see it light up brighter and brighter as it nears the top.
Tesla Coil voltage gradient visualized with a neon bulb
We can do a similar thing with the current in the coil.
For this, we need a magnetic pickup, which is basically a coil of wire on an iron core, and an oscilloscope.
Connect the pickup to your scope and move it along the length of the coil, like we did with the bulb.
This time, you will find that the current peak is actually near the ground terminal of your coil, and the current low point near the top load.
1/4 wave transmission line has its voltage (E) and current (I) peaks on opposite ends
The reason for this is that voltage and current are 90º out of phase, and since the Tesla Coil is a 1/4 wave resonator, current and voltage peaks end up on opposite sides.
So while this may not be the most exciting experiment you’ve ever done, it definitely is an educational one.
5. Wireless light
Another favorite pastime of coilers is to hold a fluorescent bulb or tube near their coils to see them light up in their hands, without any direct electrical connection.
I admit, this is fun to do, and Tesla performed similar demonstrations.
Nikola Tesla holding a light bulb that is illuminated wirelessly
It is important to note here that Tesla did not intend to use this method of wireless power on a scale larger than inside a room, as it is highly inefficient.
It was used more as a party trick.
6. Single wire light
Now on to some rather peculiar experiments whose results are not so easy to explain.
So, you know how they always teach you that current only flows if there is a closed circuit?
Well, we’re going to light an incandescent light bulb from a single wire, without a return!!
Simon from Tesla Scientific shows several cool ways in which to light a bulb with a single wire from a Tesla Coil’s ground connection
Why not use LEDs or neon bulbs?
Because an incandescent bulb is harder to light, and needs a reasonable amount of current to flow, so is much more impressive.
It will show that loads can be powered with an open circuit!
For a coil powered with just a signal generator, you can use tiny 1.5V or 3V grain of rice bulbs.
If you have a bit more power at your disposal, try using 240V 15W oven bulbs.
Hold the bulb against the ground connection of your running coil andddd…. nothing happens…
Now, attach a piece of wire or aluminium foil to the other terminal of the lamp and behold, it lights up!
The piece of wire or foil acts as a capacity, or “elastic reservoir” as Tesla described it, allowing the current to oscillate back and forth through the load.
NOTE:this will NOT work with a Slayer Exciter type circuit, as those use the ground connection of the secondary for feedback, and so it is not free to attach a bulb to. You will need a traditional Tesla Coil setup, where the ground terminal is actually connected to the ground.
7. Single wire power transmission
In the previous experiment we already saw that we could light an incandescent bulb from a single wire without a return.
Now we take that a step further and transmit power to a second receiver coil.
There we convert it back to a regular closed circuit current and power a small motor with it.
Single wire power transmission using two tuned Tesla Coils
The cheapest and fastest way to create a transmitter / receiver pair of Tesla Coils is to purchase some PCB coils, like this one or this one.
You will also need some capacitors (ideally a variable capacitor as well) to tune the primary coils to the same frequency as the secondary coils for optimal efficiency in power transfer.
Place the coils a good distance apart and connect their ground connections using a single wire.
On the receiver end, add a full-wave bridge rectifier with a smoothing capacitor to convert the high-frequency current to DC.
I recommend using 1N4148 diodes for the bridge rectifier of low power coils, as they are fast enough to handle a few MHz.
Finally, connect a small 12V computer fan to it as a load, or any other small DC load of your choosing, and see it come to life when you get the tuning of your coils exactly right!
Congrats, you just proved it is possible to transmit power over a single wire without a return, and then use it to power a regular load!
Closing thoughts
If you would replace the single wire between the two coils with the earth, then you get what Tesla’s ultimate goal was with this technology.
He wanted to transmit power around the world using the earth as the “wire”.
Today’s 3-phase power grid uses 3 or 4 wires to transmit electrical energy. This article describes 4 innovative methods, some over 100 years old, which use only a single wire to transmit the same amount of power or more, without a return wire!
These methods hold the promise to drastically reduce costs and lower line losses, and imply that our Electrical Engineering textbooks might be due for an update.
In order of increasing exoticness, these are the methods we will cover in this article:
Single-Wire Earth Return (SWER)
B-Line or Single Line Electricity (SLE)
Tesla’s Single Wire Transmission Without Return
Avramenko / Strebkov Single-Wire Electric Power System (SWEPS)
Before we dive in, let’s take a quick look at what makes our current power transmission system less than ideal.
3-Phase: why we use it, and why it is flawed
The 3-phase system has been used to transmit power for more than 120 years now, and hasn’t changed much since. So why use 3-phase? There are a few good reasons:
A minimum of 3-phases are required to establish a smooth rotating magnetic field, which is needed to achieve optimal torque in electric motors. Nikola Tesla, who played a key role in designing our current power system, invented the AC induction motor 1, and was therefore a strong proponent of a 3-phase system.
Another major benefit of 3 phases is that since each phase is 120º apart, they add up to zero at each point in time. This is why we can transmit 3-phases without needing 3 return wires as well. As long as the loads are balanced between phases, we can combine the returning currents into one, which then cancel each other out, mitigating the need for a return wire, or using only a single, relatively small return wire if the phases aren’t perfectly balanced.
If you want a more entertaining explanation, see the video below.
It’s a pretty nifty system. However, there are several major downsides as well:
3 or 4 wires are needed for power transmission
Large support towers for the wires
Very expensive to place underground, since wires need to be spaced sufficiently far apart
Significant energy losses
Constant reactive power compensation needed
Complex load balancing
Risk of phase-to-phase faults due to wind
So is there no better way? Back in the day, not really. AC was chosen over DC mainly because transformers could be used to easily step-up and step-down the currents.
This was needed because transmission losses are smaller at higher voltages, but you can’t push hundreds of kilovolt into someone’s household appliances, so conversion was needed.
Thanks to solid-state technology, this is now also possible for DC, albeit at much greater costs and lower reliability, which is why High-Voltage DC (HVDC) lines are currently mainly used for very large distances or to connect two AC systems, even though HVDC promises to reduce line losses and requires less conductors than a 3-phase AC system.
What follows are 4 alternative systems that only need a single conductor to transmit power, and which solve most, if not all, of the above mentioned issues.
Since many people will say outright that single wire power transmission is impossible, I will try to offer as much credible evidence as I can, and will make it clear how these results can be replicated for easy verification.
Single-Wire Earth Return (SWER)
The first system we’ll describe, SWER, is also the only one in the list that is currently in active service.
This system, which supplies single-phase power over one conductor while using the earth (or the ocean) as a return path, was developed around 1925 in New Zealand for the economical electrification of thinly populated rural areas. Today SWER is actively used in New Zealand, Australia, Alaska, Canada, Brazil, and Africa, as well as in HVDC submarine power cables 2.
SWER circuit diagram
Interactive SWER circuit diagram. Click on the open switches to close them and see the current flowing through the circuit.
The main benefit of this system is its affordability, since SWER only uses one instead of two conductors, and because current drawn by these rural customers is relatively small, thinner cables, and therefore fewer and smaller poles can be used to hold the cable up.
19kV Single-Wire Earth Return wire in Australia
The downside is that these lines are not very efficient, and they often experience significant voltage drops. However, the main issue is that currents of up to 8 amps can flow through the ground near the earth points, so there is a danger of shocking people and animals if the earth connection is faulty.
And while SWER systems are great to economically transmit relatively small amounts of power to thinly populated areas, they cannot be used to provide cities and industry of power, so their use case is fairly limited.
The next single-wire power transmission method we will discuss solves some of the problems inherent to SWER, and does away with the need for a return current through the ground altogether.
B-Line or Single Line Electricity (SLE)
Professor Michael Bank from the Jerusalem College of Technology devised a highly interesting way to enable single-wire power transmission by creating equal phase currents in the live wire and the return wire, which then allows these wires to be combined into one 3.
His system, which he calls a B-Line, achieves this by using a 180º phase shifter after the source, combining the two wires into one transmission line, and then transforming this back to a regular two wire current before the load by using another 180º phase shifter. Both load and generator won’t “see” the difference!
The phase shift is achieved by using a reverse connected 1:1 transformer, and for higher frequencies a half period delay line could be used. The following interactive circuit diagram should make this idea more clear.
Interactive B-Line circuit diagram
If you look at the current graph in the interactive circuit above, you’ll see that the current in the single-wire transmission line is twice that of the source, because the two wires are combined into one.
This means that to transmit the same amount of power, the single transmission line needs to have half the resistance, hence a more expensive wire is needed, but at least you’ll only need one!
A major benefit of the B-Line over a SWER system is that the B-Linedoes not use the ground as a return circuit!
Yes, it seems in the animation above that the ground is involved, but since the current in the single transmission line is doubled in this system, and the current between source and load adheres to Ohm’s law, no other current can exist! Ground current does not exist here, since it is all kept inside the circuit.
Professor Bank ran two experiments to further prove that ground is not involved in this circuit.
He used a 300 kHz signal, which then allowed him to replace the grounded inverter coil by a 500m long, half period delay line without a connection to the ground. The system still functioned as before.
In the chapter Zeroing without the current injection into the ground, Bank describes a device which he calls a “nullifier” which offers an adequate zero-voltage reference level, and can therefore replace a ground connection. His transmission system still worked when the ground connection was replaced with a nullifier, further proving that no current flows through the ground in this circuit.
Nullifier as designed by Professor Michael Bank, which offers a zero-voltage reference level adequate to zero a current. It is an aerial consisting of a considerable quantity of monopoles, with length much smaller than a quarter of a wavelength.
Bank mentions that the downside of using his system is that his single wire creates a stronger EM field than a 3-phase system, which offers compensating polarity, and so has a larger effect on humans. This downside is countered by the fact that a single conductor requires way less space, and is therefore much cheaper to place underground where is can’t harm humans.
The delay line also needs to be adjusted when the frequency changes to keep the phase shift equal to 180º. However, the major drawback of this system seems to be the fact that double the current needs to be transferred over a single conductor, creating larger transmission losses due to heat dissipation (I²R losses), unless more expensive, lower resistance cables are employed.
The next system, which is very easy to replicate, solves the high-current problem of the B-Line, and is the first in the list that seems to defy explanation by today’s Electrical Engineering models.
Tesla’s Single Wire Transmission Without Return
“I had already proved in my lecture at Columbia College that I could transmit energy through one wire” 4
All the way back in 1891, during a lecture at Columbia College in front of the American Institute of Electrical Engineers, Nikola Tesla was the first to demonstrate definitively that electrical energy can be transmitted through a single wire without a return, and be used to power loads, like incandescent lamps.
“In several demonstrative lectures before scientific societies… I showed that it was not necessary to use two wires in transmitting electrical energy, but that one only might be employed equally well.” 5
In its most basic form, Tesla’s single wire system is simply a grounded alternator with the other terminal connected to a capacitance, like a large metallic object. Tesla explains the workings of this system using an illuminating analog in his article “The True Wireless”.
Fig. 3. — Electric Transmission Thru Two Wires and Hydraulic Analog.Fig. 4. — Electric Transmission Thru a Single Wire Hydraulic Analog.
“The operation of devices thru a single wire without return was puzzling at first because of its novelty, but can be readily explained by suitable analogs. For this purpose reference is made to Figs. 3 and 4.
In the former the low resistance electrical conductors are represented by pipes of large section, the alternator by an oscillating piston and the filament of an incandescent lamp by a minute channel connecting the pipes. It will be clear from a glance at the diagram that very slight excursions of the piston would cause the fluid to rush with high velocity thru the small channel and that virtually all the energy of movement would be transformed into heat by friction, similarly to that of the electric current in the lamp filament.
The second diagram will now be self-explanatory. Corresponding to the terminal capacity of the electric system an elastic reservoir is employed which dispenses with the necessity of a return pipe. As the piston oscillates the bag expands and contracts, and the fluid is made to surge thru the restricted passage with great speed, this resulting in the generation of heat as in the incandescent lamp. Theoretically considered, the efficiency of conversion of energy should be the same in both cases.” 6
This basic single wire system was further perfected by Tesla over the years, culminating in the development of Tesla’s Magnifying Transmitter, which would use the entire globe as the “wire”. In the image below, Tesla shows us the evolution of his device.
First an inductor is added (2), then this inductor becomes a variable inductor (3), and then a step-up transformer is introduced (4), effectively creating the famous Tesla Coil setup. This is then further perfected to generate the highest possible efficiency and voltage by using tuned circuits and resonance.
Tesla planned to transmit large amounts of power through the earth, essentially removing the need for transmission lines altogether. However, in the core it is still a single wire transmission system, and instead of the earth, you can use two tuned Tesla coils connected by a single wire to transmit electrical energy the way Tesla originally intended.
Three ways to power loads from a single wire transmission line coming off of a Tesla Coil
The diagrams above show the following:
High-voltage, high-frequency loads can be directly powered from the single wire transmission line, as long as a capacitance is present at the end of the line
A second Tesla Coil acts as a receiver and steps down the voltage of the transmission line to power low-voltage, high-frequency loads
After step-down, the high-frequency electricity is rectified using a full-wave bridge rectifier with smoothing capacitor to power low-voltage DC loads
As you can see, Tesla’s transmission system is highly versatile, and capable of powering a wide variety of loads from a single wire. Unfortunately, it was never taken into service, because Tesla put all his efforts into his “wireless” power transmission through the earth.
It is crazy to think that Tesla already called the “necessity of a return circuit for the conveyance of electrical energy in any considerable amount” an “old notion” back in 1898! 8 That’s why I was elated to find that a group of Russian scientists is finally pushing this technology forward and is actually integrating it into the power grid. On top of that, they found that these single wire currents posses some curious properties…
Avramenko / Strebkov Single-Wire Electric Power System (SWEPS)
In 1993, the Russian duo Stanislav and Konstantin Avramenko filed for a patent titled “Method and Apparatus for Single Line Electrical Transmission” 9, which was granted to them on August 15, 2000.
I’ll let the authors describe the function of the apparatus described in the patent.
“Transformation of electrical energy… into the energy of oscillation of a field of free electrical charges such as the displacement current or longitudinal wave of an electric field, the density of which varies in time, and the transmission of the energy via a transmission line which does not form a closed circuit comprising a single-wire transmission line and, where necessary, its transformation into the electromagnetic energy of conduction currents.”
That snippet might need some explanation.
Essentially, Avramenko is saying that their apparatus transforms a regular conduction current into an oscillating electric field. This oscillating electric field is what is then transmitted along a single conductor transmission line, and finally at the end of the line transformed once more back into a regular conduction current.
They refer to their transformer as a “alternating density generator”, since it creates a wave by varying the density of the electric field, or a “monovibrator”, since only a single terminal is connected to the line.
Avramenko’s Alternating Density Generator is simply a secondary coil with one terminal disconnected, or alternatively connected to the other terminal with or without a series capacitance.
In the end though, any ol’ transformer can be used, “with or without a ferromagnetic core”, as long as only one terminal of the secondary is connected to the transmission line, although the authors recommend that for the best efficiency tuned transmitter and receiver coils should be used, in other words: Tesla Coils.
So far, the devices in the Avramenko patent are identical to Nikola Tesla’s, apart from the fact that they were given a different name. The fact that they describe what they believe is the nature of the single wire current is something that is valuable though.
Avramenko Diode Plug
Besides transformer coils, one unique apparatus is introduced to transform the single wire current into a regular conduction current: the Avramenko diode plug.
Avramenko’s diode plug can power a load with regular pulsed DC, directly from a single wire line
This device is really nothing more than a half-wave rectifier setup with the input terminals of the two diodes connected to the single wire transmission line, but it enables some thought-provoking results.
For example, when traditional magnetoelectric or thermoelectric milliammeter are used on the single-wire line, no current is measured, but when these same meters are connected to the Avramenko plug circuit, current is measured 10
Also, placing a 10 kΩ resistor, a capacitor, or an inductor in series with the single wire line, does not affect the current measured in the Avramenko plug circuit at the end of the line! 11 The single wire current seems to completely “ignore” those components, hinting at superconductive properties! They do not seem to adhere to Ohm’s Law or Kirchoff’s Laws.
Knowing this, the following claim from the Avramenko patent makes sense.
“The invention will make possible a sharp reduction in the costs involved in transmitting electrical energy over long distances, and a sharp reduction in the losses of Joulean heat from transmission lines.”
These results substantiate Avramenko’s claim that the single wire currents, which he and his colleagues Zaev and Lisin call “polarization currents” in their 2012 paper, differ fundamentally from conduction currents, and that they are longitudinal rather than transverse in nature.
Improved Avramenko plug, with a full-wave bridge rectifier setup, a capacitance connected to the end of it, and a magnetoelectric milliammeter connected across, as suggested by Kasyanov (2015)
Other authors come to the same conclusions, but also mention that the Avramenko plug’s efficiency can be improved by using a full-wave bridge rectifier setup 1213.
Implementation into the Russian power grid
The overwhelming experimental evidence suggests that single wire power transmission is possible and is much cheaper and more efficient than our ancient 3-phase power grid, because it uses less wires of smaller diameter, therefore less poles will be needed, smaller transformers can be used due to the higher frequency, less energy is lost during transmission, transmission distance and capacity are increased, and the danger of short-circuits is removed.
And while Western scientists still scoff at the feasibility of single wire currents, the Russian government has been funding research into this field for years now, with the goal to seriously upgrade over 1 million kilometers of outdated overhead transmission lines in the coming 15 years 14
In a 2018 paper, the Federal Scientific Agroengineering Center VIM of Russia proposes to use this technology to enable…
“Direct solar energy conversion and transcontinental terawatt power transmission with the use of resonant wave-guide technology developed by N. Tesla” 15
Besides worldwide power transmission, the paper continues to describe other applications of Tesla’s technology, some of which have already been patented by the authors, including:
Electric rockets
Chlorine-free ways to build solar cells
10x lower electrolysis costs, to make hydrogen
Batteryless electric cars
Contactless power for trains
Underground cables to replace the overhead ones
If the US and Europe want to stay competitive, it seems high time to start taking this revolutionary technology seriously, and to start pouring some serious R&D power into its development.
What about 3-phase motors?!
After reading this article, I hope the viability and revolutionary nature of single wire power transmission has become apparent. However, only 1 phase can be transmitted over a single wire, which is fine for most residential customers, but we learned in the beginning that 3-phase power is needed to run industrial motors…
Luckily there are several solutions to create 3-phase power from a single phase line.
Creating 3-phase power from a single wire line, as proposed by Michael Bank
TRiiiON offers plug & play 3-phase power solutions
The inventor of the B-Line mentioned in this article also offers a solution: split the single wire line into three lines at the customer end, then use simple L & C filters to shift 2 phases by 60º and 1 phase by 180º using an inverter coil, resulting in a 3-phase current 16
Closing thoughts
This article described 4 methods to transmit electrical power over a single wire, without a return.
It turns out that the effect is ridiculously easy to replicate: take any transformer and only use one terminal of the secondary. That’s it! You can then further increase transmission efficiency by running the transformer at its resonant frequency.
With replication being so incredibly simple, and the potential for room-temperature superconductivity being so blatantly obvious, it honestly baffles me that this technology is not pursued at full force by researchers around the world. It seems only Russia is taking this seriously.
I urge everyone who reads this to start experimenting and finding ways to get this technology out there. My guess is that it will not be accepted until a fully developed product or method is made available that saves businesses or consumers so much money that they will almost be forced to adopt it.
If you know any methods to achieve single wire power transmission that were not mentioned in this article, please share in the comments!
My previous writings have laid the foundation needed to understand this article, in which I will give a brief overview of how the current power grid evolved, and how Tesla planned to radically change this.
Evolution of electric power transmission
In the beginning there was direct current, or DC. However, there was not one single universal power line as we know it today, since DC is not so easy to “transform” into different voltage ratings. So instead, there were different lines for different purposes, since arc lights needed around 10kV, while street cars used 500V for example. Another major downside was that DC, especially at lower voltages, could not be transmitted very far or the losses became too great, and so the generating plant usually had to be within 1 mile from the point of consumption.
Nevertheless, Thomas Edison, who invented a reliable incandescent light bulb in 1879, wanted to replace gas lamps and candles in people’s homes by electric light. On Thursday, June 8, 1882, the Edison Electric Company lit up their first house: the house of banker J. P. Morgan. Edison then continued to launch the first electric utility company that same year, with 85 launching customers. It was an impressive feat, although there were still some teething problems to overcome. It is also interesting to note that Edison used a 3-wire system, so he could transmit power at 110V as well as 220V, since not all motors required the same voltage.
On the other side of the ocean, the focus was instead on alternating current (AC), since the consensus seemed to be that Edison’s low voltage DC system was highly impractical for long-distance power transmission. To distribute power efficiently, high voltages were required, which in turn called for electrical transformers, and economically viable transformers only existed for AC. In 1886, George Westinghouse and others used this affordable step-up / step-down technology to create the basis for the modern power grid.
However, Westinghouse and his companions had one major flaw in their system: there was no motor in the world that could run on their beloved AC power! This meant AC could be used to light lamps, but not used to power machines or street cars, while DC could. Luckily, their problems were solved when in 1887 Nikola Tesla invented his revolutionary induction motor, for which he received a patent in 1888 1. In fact, Tesla was granted 7 patents on May 1st 1888 2, which did not just cover the electric motor, but also a way to use this invention in the electrical transmission of power. This technology was licensed by Westinghouse in that same year.
Plaque at the Niagara Falls hydroelectric power plant, showing 9 Tesla patents
The Tesla / Westinghouse AC system was used in 1893 to power the entire Chicago World Fair, and in 1895 this dynamic duo created the first large-scale hydroelectric power plant in the US at Niagara Falls. These were decisive blows against DC.
In the end, the War of the Currents was won by AC because it was more efficient, could be transmitted over larger distances, could be served from a central power plant instead of requiring a power plant per square mile, could easily be transformed into different voltages, and ultimately because it was a heck of a lot cheaper due to economies of scale and more affordable apparatus.
More than 100 years later, our modern power grid still uses the same principles to transmit power, except that the voltage at which power is transmitted has increased significantly, from 4000V on the first AC power line in the US, to 110kV or sometimes even 765kV on today’s long-distance power lines.
This was of course a very brief summary, and many more people were involved in the development of electrical power transmission, but for the sake of this article, the above introduction should suffice. For a more detailed history, I highly recommend you read Empires of Light by Jill Jonnes.
Fresh ideas
So not much has fundamentally changed over the past 100 years when it comes to long-distance power transmission, but this does not mean that no radical improvements were envisioned during that period. In fact, 10 years after coming up with his AC motor, Nikola Tesla made several ingenious inventions capable of revolutionizing the industry once more. These inventions made his earlier groundbreaking work on AC pale in comparison, but were never implemented for a variety of reasons.
The most important reason being that the whole industry had just spent over a decade investing in AC power lines, and so they did not really feel like starting from scratch again. Also, Tesla was a great inventor, but a poor business man, and was not able to bring his inventions to market in an economically viable manner. His AC inventions were only commercialized properly thanks to George Westinghouse.
We will now have a look at the radical ideas Tesla had regarding the transmission of electrical energy.
Wireless light
During his lecture back in 1891 titled “Experiments With Alternate Currents of Very High Frequency And Their Application To Methods of Artificial Illumination“, Tesla displayed, amongst other spectacular phenomena, that he could light up an “exhausted tube” without having any wires connected to the lamp. The following diagram shows one of these setups, in which two metal plates were connected to the terminals of a Tesla Coil, creating a high-voltage, high-frequency electrostatic field in the room which excited the molecules in the exhausted tubes, causing them to light up.
Original caption: “Ideal method of lighting a room. Tubes devoid of any electrodes rendered brilliant in an electrostatic field.”
There are several famous pictures of Tesla holding a wirelessly illuminated lamp in its hand, like the one below.
Nikola Tesla holding a wireless light bulb.
Lighting fluorescent tubes by holding them close to a Tesla Coil is still something many people enjoy doing, and it is a cool effect for sure. However, some believe that this was Tesla’s big “wireless energy” idea, and then say that this would never have worked over long distances. Indeed, the field created by Tesla’s coils does not reach very far, which is exactly why he never intended to use this method as a way to transmit energy over long distances, but only to light up rooms. In fact, Tesla believed sending waves through the air was a losing strategy, since power will not get very far due to the inverse-square law.
“Through ages past man has attempted to project in some way or other energy into space. In all his attempts, no matter what agent he employed, he was hampered by the inexorable law of nature which says every effect diminishes with distance, generally as the square of the same, sometimes more rapidly.” 3
Tesla often negatively referred to this type of energy transmission as Hertz wave radiation, which he in fact saw as an energy loss in his own system, and therefore tried to minimize. Yes, Tesla wanted as little energy as possible to “escape” into the air.
“It will be of interest to compare my system as first described in a Belgian patent of 1897 with the Hertz-wave system of that period. The significant differences between them will be observed at a glance. The first enables us to transmit economically energy to any distance and is of inestimable value; the latter is capable of a radius of only a few miles and is worthless… the amount of energy which may be transmitted [with my system] is billions of times greater than with the Hertzian.” 4
In the rather blunt statement above, Tesla clearly states that he devised a method of energy transmission far superior to sending electromagnetic waves through the air. So what exactly was this superior system he is referring to?
Single wire energy transmission
We see the first version of Tesla’s unique transmission system in an 1897 “Electrical Transformer” patent, in which Tesla describes his invention as follows:
“What I claim as my invention is a system for the conversion and transmission of electrical energy, the combination of two transformers, one for raising, the other for lowering, the potential of the currents, the said transformers having one terminal of the longer or fine-wire coils connected to line, and the other terminals adjacent to the shorter coils electrically connected therewith and to earth.” 5
This sounds an awful lot like the AC transmission system used by Westinghouse, so what’s so radical about this invention? The accompanying diagram depicted below might make the difference clear.
First single wire energy transmission patent (1897): “a diagram illustrating the plan of winding and connection which I employ in constructing my improved coils and the manner of using them for the transmission of energy over long distances.”
What we see here are two flat spiral coils connected by a single wire, without a return! Yes, no return wire is necessary to transmit power. This is the radical improvement Tesla made over traditional 2-wire energy transmission, drastically reducing the costs of constructing long-distance transmission lines.
The transmitter coil is a step-up transformer of a special kind, invented by Tesla to reach higher voltages than were possible with traditional transformers of the day:
“The improvement involves a novel form of transformer or induction-coil and a system for the transmission of electrical energy by means of the same in which the energy of the source is raised to a much higher potential for transmission over the line than has ever been practically employed heretofore.” 6
The receiver is an identical coil, which functions as a step-down transformer, to which lamps H and motors K are connected. The high voltage allowed energy to be transmitted with more efficiency, and, more importantly, this new type of coil enabled energy to be transmitted over a single wire, without a return. 6 years earlier, Tesla already used these coils to light incandescent bulbs with a single wire:
“I have discovered that if I connect to either of the terminals of the secondary coil or source of current of high potential the leading-in wires of such a device, for example, as an ordinary incandescent lamp, the carbon may be brought to and maintained at incandescence, or, in general, that any body capable of conducting the high-tension current described and properly enclosed in a rarefied or exhausted receiver may be rendered luminous or incandescent, either when connected directly with one terminal of the secondary source of energy or placed in the vicinity of such terminals so as to be acted upon inductively.” 7
And in 1898 he said:
“Among the various noteworthy features of these currents there is one which lends itself especially to many valuable uses. It is the facility which they afford for conveying large amounts of electrical energy to a body entirely insulated in space. The practicability of this method of energy transmission, which is already receiving useful applications and promises to become of great importance in the near future, has helped to dispel the old notion assuming the necessity of a return circuit for the conveyance of electrical energy in any considerable amount.” 8
Unfortunately, today, over 100 years later, electrical engineers still believe the “old notion” of a return wire is a necessity, even though it is extremely simple to connect two small Tesla Coils and replicate Tesla’s results. I have transmitted power over a single wire, and so have thousands of others around the world, and it works. It’s time electrical engineering courses start including this knowledge into their curriculums, for it is a great shame that this promising branch of research has been completely neglected by Universities and engineers for over a century now. The cost savings from requiring only a single wire could finally make it economically viable to connect millions of people in rural areas to the grid who have so far had to do without electricity.
One final thing to note about the transmission system described in the patent above, is that the transmission line is above ground, and mounted on tall, insulated poles to contain the high voltage current:
“The line-wire should be supported in such manner as to avoid loss by the current jumping from line to objects in its vicinity and in contact with earth—as, for example, by means of long insulators, mounted, preferably, on metal poles, so that in case of leakage from the line it will pass harmlessly to earth.” 9
This setup would change very soon, for instead of bringing this innovative invention to market, it was later that same year, 1897, that Tesla made yet another major improvement to his transmission system, even more radical than single wire energy transmission, which aimed to do away with transmission lines altogether…
“Wireless” energy
While single wire energy transmission already goes way beyond traditional electrical engineering practices, Tesla had bigger plans. He wanted to remove transmission lines from the equation by using the “natural medium” as a conductor instead. He had two different mediums in mind for this.
Atmospheric currents
Tesla’s brainwave was that the transmission line could be made obsolete if current was transmitted through the atmosphere instead of a wire, which he believed was possible if the voltage was high enough and the coils were properly tuned. He filed for two patents on this idea in 1897, which were granted in 1900 and numbered 649,621 and 645,576.
“The invention which forms the subject of my present application comprises a transmitting coil or conductor in which electrical currents or oscillations are produced and which is arranged to cause such currents or oscillations to be propagated by conduction through the natural medium from one point to another remote therefrom and a receiving coil or conductor at such distant point adapted to be excited by the oscillations or currents propagated from the transmitter.” 10
First wireless transmission system, using flat spiral coils as both a transmitter and a receiver, and the atmosphere used as a conductor
In the image above we see a circuit similar to the single wire transmission circuit discussed earlier, with one big difference: there is no wire connecting the transmitter and the receiver coils! Instead of a power line, the voltage would be pushed so high that a conducting path between the two elevated terminal was established in the upper air strata!
“If the potential be sufficiently high and the terminals of the coils be maintained at the proper elevation where the atmosphere is rarefied the stratum of air will serve as a conducting medium for the current produced and the latter will be transmitted through the air, with, it may be, even less resistance than through an ordinary conductor.” 11
To make this arrangement work, the transmitter and receiver coil needed to be tuned to the same resonant frequency.
And “the best conditions for resonance between the transmitting and receiving circuits are attained [when] the points of highest potential are made to coincide with the elevated terminals D D‘” 12. In other words, “the capacity and inductance in each of the circuits [need to] have such values as to secure the most perfect condition of synchronism with the impressed oscillations”. So these coils were tuned resonant transformers.
Later in his life, Tesla shared the setup he used to proof to the patent examiner that this mode of energy transmission actually worked:
Experimental demonstration in the Houston Street laboratory, before G.D. Seeley, Examiner in Chief, U.S. Patent Office, January 23, 1898, of the practicability of transmission of electrical energy in industrial amounts by the method and apparatus described in U.S. Patents No. 645,576 and No. 649,621. Applications filed September 2, 1897.
Tesla had the following to say about this:
“In experimenting with these high potential discharges which I was always producing, I discovered a wonderful thing. I found, namely, that the air, which had been behaving before like an insulator, suddenly became like a conductor; that is, when subjected to these great electrical stresses, it broke down and I obtained discharges which were not accountable for by the theory that the air was an insulator. When I calculated the effects, I concluded that this must be due to the potential gradient at a distance from the electrified body, and subsequently I came to the conviction that it would be ultimately possible, without any elevated antenna — with very small elevation — to break down the upper stratum of the air and transmit the current by conduction.
…I took a tube 50 feet long, in which I established conditions such as would exist in the atmosphere at a height of about 4 1/2 miles, a height which could be reached in a commercial enterprise.
…I used that coil which is shown in my patent application of September 2, 1897 (Patent No. 645,576 of March 20, 1900), the primary as described, the receiving circuit, and lamps in the secondary transforming circuit, exactly as illustrated there.
And when I turned on the current, I showed that through a stratum of air at a pressure of 135 millimeters, when my four circuits were tuned, several incandescent lamps were lighted.” 13
The patent examiner must have been impressed by the demonstration, since the patents were granted.
It is once more important to note that Tesla was not “radiating” energy into the air, but was actually establishing a conducting path between the transmitter and the receiver:
“It is to be noted that the phenomenon here involved in the transmission of electrical energy is one of true conduction and is not to be confounded with the phenomena of electrical radiation which have heretofore been observed and which from the very nature and mode of propagation would render practically impossible the transmission of any appreciable amount of energy to such distances as are of practical importance.” 14
Earth currents
While atmospheric currents were one option, Tesla had in fact a more promising candidate lined up: earth currents. In a February 1901 Collier’s Weekly article titled “Talking With The Planets” Tesla described his “system of energy transmission and of telegraphy without the use of wires” as:
“(using) the Earth itself as the medium for conducting the currents, thus dispensing with wires and all other artificial conductors … a machine which, to explain its operation in plain language, resembled a pump in its action, drawing electricity from the Earth and driving it back into the same at an enormous rate, thus creating ripples or disturbances which, spreading through the Earth as through a wire, could be detected at great distances by carefully attuned receiving circuits. In this manner I was able to transmit to a distance, not only feeble effects for the purposes of signaling, but considerable amounts of energy, and later discoveries I made convinced me that I shall ultimately succeed in conveying power without wires, for industrial purposes, with high economy, and to any distance, however great.”
In the following statement it is made clear that ever since his 1893 lecture, Tesla had been thinking about the possibility of transmitting signals and power using the earth as a conductor:
“I do firmly believe that it is practicable to disturb by means of powerful machines the electrostatic condition of the earth and thus transmit intelligible signals and perhaps power. In fact, what is there against the carrying out of such a scheme? We now know that electric vibration may be transmitted through a single conductor. Why then not try to avail ourselves of the earth for this purpose?” 15
In the same article, Tesla foresees that the earth and the atmosphere could function as a giant condenser, in which case he expects that the earth’s “period of vibration might be very low”, which later turned out to be true. He proposed “to seek for the period by means of an electrical oscillator”, which he eventually did, and which led Tesla to the conclusion that the earth’s resonant frequency was around 11.78Hz, as mentioned in his Canadian patent from 1906 (calculated by using his .084840 seconds for an electric pulse to travel the earth’s diameter and back). He also noted already that “in order to displace a considerable quantity [of electricity], the potential of the source must be excessive.”, which is why he pushed his Magnifying Transmitter to ultimately generate 30 million volts!
What is a Magnifying Transmitter you might ask? I’ll let Tesla describe his self-declared “best invention” to you:
Patent drawing of the Tesla Magnifying Transmitter
“It is a resonant transformer with a secondary in which the parts, charged to a high potential, are of considerable area and arranged in space along ideal enveloping surfaces of very large radii of curvature, and at proper distances from one another thereby insuring a small electric surface density everywhere so that no leak can occur even if the conductor is bare.
… this wireless transmitter is one in which the Hertz-wave radiation is an entirely negligible quantity as compared with the whole energy, under which condition the damping factor is extremely small and an enormous charge is stored in the elevated capacity. Such a circuit may then be excited with impulses of any kind, even of low frequency and it will yield sinusoidal and continuous oscillations like those of an alternator.
… Taken in the narrowest significance of the term, however, it is a resonant transformer which, besides possessing these qualities, is accurately proportioned to fit the globe and its electrical constants and properties, by virtue of which design it becomes highly efficient and effective in the wireless transmission of energy. Distance is then absolutely eliminated, there being no diminution in the intensity of the transmitted impulses. It is even possible to make the actions increase with the distance from the plant according to an exact mathematical law.” 16
In short, Tesla’s idea was to determine the resonant frequency of the earth, then create a powerful oscillator, the Magnifying Transmitter, which pushed enormous potentials into the earth at exactly the right frequency in order to create electrical standing waves inside the earth, which then allowed energy to be received at the nodal points of the standing waves, with very little transmission loss. Power would be pushed into the earth through the ground connection at the transmitter, conducted through the earth, and collected again from the earth at the receiver end.
A lot of misunderstanding exists regarding the resonant frequency of the earth Tesla was referring to. The reason is that when you Google for “earth resonant frequency”, the first articles all mention the Schumann resonance of 7.83Hz, which then leads people to conclude that Tesla’s calculations were way off. However, the Schumann resonance is not the frequency of interest here, as my friend Simon from Tesla Scientific once explained to me:
“The original frequency [of the Tesla Magnifying Transmitter] is around 45 kHz, not the Schumann frequency. Tesla’s idea was to use harmonic frequencies or maybe “beat frequencies”, otherwise the coil would have to be ¼ the size of the earth! But the frequency that’s of interest is the earth’s frequency itself, not the Schumann resonance, since the Schumann resonance deals with the cavity that exists between the earth’s surface and the ionosphere, but the energy travels through the earth, and the resonant frequency of the earth is around 11.78Hz.”
Everyone I tell about this bold plan to transmit energy through the earth mentions how much resistance the earth has compared to a normal conductor, but Tesla disagrees and believed the earth is an “ideal conductor”:
“It is difficult for a layman to grasp how an electric current can be propagated to distances of thousands of miles without diminution of intention. But it is simple after all. Distance is only a relative conception, a reflection in the mind of physical limitation. A view of electrical phenomena must be free of this delusive impression. However surprising, it is a fact that a sphere of the size of a little marble offers a greater impediment to the passage of a current than the whole earth. Every experiment, then, which can be performed with such a small sphere can likewise be carried out, and much more perfectly, with the immense globe on which we live. This is not merely a theory, but a truth established in numerous and carefully conducted experiments… This mode of conveying electrical energy to a distance is not ‘wireless’ in the popular sense, but a transmission through a conductor, and one which is incomparably more perfect than any artificial one. All impediments of conduction arise from confinement of the electric and magnetic fluxes to narrow channels. The globe is free of such cramping and hinderment. It is an ideal conductor because of its immensity, isolation in space, and geometrical form.” 17
Of course it is correct to say that a handful of soil has more electrical resistance than a copper wire, which is why Tesla had to use millions of volts and had to create an extremely elaborate grounding system:
“In this system that I have invented it is necessary for the machine to get a grip of the earth, otherwise it cannot shake the earth. It has to have a grip on the earth so that the whole of this globe can quiver.” 18
Semi-finished Wardenclyffe Tower before it was torn down
An experimental setup of the Magnifying Transmitter was erected in Tesla’s Colorado Spring laboratory between 1899 and 1900. Tesla then continued to develop the first commercial power station based on his earth transmission system in Shoreham, New York, called the Wardenclyffe Tower. In his autobiography, Tesla referred to his global energy transmission scheme as his “World System”. The Wardenclyffe project would have been the crown on Tesla’s work, but was unfortunately never finished due to a myriad of reasons, and Tesla never really managed to recover from this blow (read more about this in my previous post on the history of the Tesla Coil). In 1917 the tower was demolished, since the US government suspected it was being used by German spies for radio transmission 19.
Conclusion
The goal of this article was to clear up the confusion surrounding Tesla’s “wireless” energy. It turned out he meant “conduction without wires” instead of “wirelessly radiating through the air”. There were a few ingenious transmission systems Tesla experimented with, in chronological order:
Wireless light (room-scale)
Single wire energy transmission
Atmospheric currents
Earth currents
The only serious effort I know of at this moment to develop wireless power transmission is the company WiTricity, but they work on a variation of #1 above and are therefore limited to very small distances. Earth currents were dubbed by Tesla to be his “best invention”, but we might never know if his World System would have worked in practice, since modern Electrical Engineers do not spend any time researching this fascinating technology, and because I am quite certain that with all the sensitive electronic equipment in use today it will not be allowed to push millions of volts into the earth on the off-chance that all those devices will be fried.
However, even if transmission through the earth on a global scale is out of the question, or you believe it would not work for any number of reasons, then one question still remains:
Why are we not researching single wire energy transmission?
Tesla showed in countless easy-to-replicate experiments that energy can be transmitted over a single wire without a return, so why are we still using two wires more than 100 years later?
Let’s park the tricky earth currents for now, start with the simple basics, and build our knowledge from there. Single wire energy transmission deserves to become an active research field, since it promises to cut the money spent on electric wiring in half, and could therefore finally make it economically viable to connect “the last billion” to the electricity grid. It seems wrong not to pursue this noble task, especially since Nikola Tesla has already done most of the hard work for us. If only we tried…
The first time I ever heard about a Tesla Coil, was actually while playing the video game Red Alert during my teenage years. In the game, the coil was a powerful weapon which shot massive bolts of lightning at the enemy. Shooting big sparks is actually the main association people have with the Tesla Coil, since that is what modern “coilers” use it for.
Figure 1. Modern table top Tesla Coil (left) versus Tesla’s original Colorado Springs “Magnifying Transmitter” coil (right)
However, Nikola Tesla, it’s original inventor, had many practical uses for these high voltage, high frequency coils besides shooting sparks, and it actually came in many shapes and forms, all with their own characteristics and use cases. This article shows how the Tesla Coil evolved over time, and what it was used for.
Where it all began
In 1887, Heinrich Hertz created the first experimental proof of the electromagnetic waves predicted by Maxwell’s theory. This created a lot of buzz around high frequency currents and sparked Tesla’s curiosity as well, who had up till then mainly been working on his AC motors and transmission system, as is evident from his patent history.
Today we are used to hearing “gigahertz” being thrown around, which is equal to 1 BILLION oscillations per second, while in Tesla’s time 20 to 30 THOUSAND oscillations was considered a very high frequency. The reason is that we have transistors now, which switch on an atomic scale, while bulky mechanical oscillators were used in the late 1800’s, and there was just no good way to make them run much faster.
However, Tesla wanted to push beyond the 30 kHz limitation, and in 1891 he patented his Method and Apparatus for Electrical Conversion and Distribution, in which Tesla described how he created rapidly oscillating currents without a mechanical oscillator:
“I have thus succeeded in producing a system or method of conversion radically different from what has been done heretofore—first, with respect to the number of impulses, alternations, or oscillations of current per unit of time, and, second, with respect to the manner in which the impulses are obtained. To express this result, I define the working current as one of an excessively small period or of an excessively large number of impulses or alternation or oscillations per unit of time, by which I mean not a thousand or even twenty or thirty thousand per second, but many times that number, and one which is made intermittent, alternating, or oscillating of itself without the employment of mechanical devices.” 1
So how did Tesla achieve this impressive feat?
“I employ a generator, preferably, of very high tension and capable of yielding either direct or alternating currents. This generator I connect up with a condenser or conductor of some capacity and discharge the accumulated electrical energy disruptively through an air-space or otherwise into a working circuit containing translating devices.” 2
In other words, Tesla found practical use for Lord Kelvin’s condenser discharge – who he regularly credited 3 – and patented it. Tesla now had a way to create high frequency currents.
The first application of this high frequency setup is found in another patent granted to Tesla in 1891, titled System of Electric Lighting 4. In this key patent, we see the first ever diagram and description of a complete Tesla Coil circuit, and the text contains a revealing passage about the reason why this device was invented:
“For a better understanding of the invention it may be stated, first, that heretofore I have produced and employed currents for very high frequency for operating translating devices, such as electric lamps, and, second, that currents of high potential have also been produced and employed for obtaining luminous effects, and this, in a broad sense, may be regarded for purposes of this case as the prior state of the art; but I have discovered that results of the most useful character may be secured under entirely practicable conditions by means of electric currents in which both the above-described conditions of high frequency and great difference of potential are present. In other words, I have made the discovery that an electrical current of an excessively small period and very high potential may be utilized economically and practicably to great advantage for the production of light.” 5
So the very first Tesla Coil ever was used to produce light using not just high frequency currents, not just high voltage currents, but both high frequency and high voltage at the same time! The Tesla Coil essentially expands the high frequency circuit mentioned earlier with a high voltage step up transformer to achieve “enormous frequency and excessively high potential”.
Another telling passage from the patent text mentions how Tesla noticed that a single wire could be used to light a bulb:
“I have discovered that if I connect to either of the terminals of the secondary coil or source of current of high potential the leading-in wires of such a device, for example, as an ordinary incandescent lamp, the carbon may be brought to and maintained at incandescence, or, in general, that any body capable of conducting the high-tension current described and properly enclosed in a rarefied or exhausted receiver may be rendered luminous or incandescent, either when connected directly with one terminal of the secondary source of energy or placed in the vicinity of such terminals so as to be acted upon inductively.” 6
The diagram in the patent shows two bulbs connected by a single wire (the other end of the coil connected to a conducting wall), and Tesla even shows two custom single wire bulbs which he used in these lighting experiments. All very interesting stuff, and no mention of large sparks yet! So what did this first coil look like? And did it have other uses besides lighting?
Bipolar coil (1891)
The first drawing of a Tesla Coil are found in Tesla’s 1891 lecture before the American Institute of Electrical Engineers, in which various experiments are shown utilizing the coil, including an extensive study of “discharge phenomena”, or sparks.
Figure 2. Study of discharge phenomena using a bipolar Tesla Coil during a lecture in 1891
Something that stands out immediately is that this coil is placed horizontally, not vertically like “modern” Tesla Coils. Also, there is no “terminal capacitance” on one end, and a ground connection on the other, like you usually see in a Tesla Coil. This setup is what is now known as a “Bipolar” Tesla Coil.
Another interesting fact is that the primary coil is actually placed inside the secondary coil, as can be seen in the image below. Tesla instructed to “introduce it from one side of the tube, until the streams begin to appear.” 7
Figure 3. Bipolar Tesla Coil with primary located inside the secondary
Modern Tesla Coils have an air core, but these early models had their primary wound on top of an iron core:
“In many of these experiments, when powerful effects are wanted for a short time, it is advantageous to use iron cores with the primaries.” 8
Iron cores increase magnetic fields, resulting in more powerful induction effects. However, these iron cores had a major drawback:
“In these experiments if an iron core is used it should be carefully watched, as it is apt to get excessively hot in an incredibly short time.” 9
And at the end of the lecture Tesla already predicted that using iron cores would become a thing of the past:
“In the present systems of electrical distribution, the employment of the iron with its wonderful magnetic properties allows us to reduce considerably the size of the apparatus; but, in spite of this, it is still very cumbersome. The more we progress in the study of electric and magnetic phenomena, the more we become convinced that the present methods will be short-lived.” 10
In the lecture, Tesla describes how he used his coil to study, amongst other things:
Discharge phenomena
Single wire & wireless light
HF / HV electrical insulation
Impedance phenomena
It is interesting to read that Tesla did not have any math at hand to calculate the ideal primary length and capacitance, he simply said that “the length of the primary should be determined by experiment.”11 Also, no mention of resonance between the primary and secondary is mentioned in the lecture, so it seems like Tesla’s 1891 coil was still a tightly coupled, “normal” induction coil.
Now, was this bipolar coil used often, or only during the 1891 lecture? Well, years later, in an article in the Electrical Experimenter of July 1919, Tesla shared a whole range of bipolar coils and the things he used them for.
Figure 4. Tesla Oscillators from the Electrical Experimenter from July 1919
It is clear from the picture above that Tesla used this type of coil extensively, and came up with all sorts of ingenious improvement. Further, it is funny to note that Tesla sometimes calls this device a “Tesla Coil”, and other times a “Tesla Transformer” or even a “Tesla Oscillator”.
Some of the uses of these coils mentioned in the article:
After reading all this info, I wondered how big these coils actually were, since size is hard to gauge from the pictures and drawings above. Luckily I found an image of an original coil displayed in the Tesla museum in Belgrade, powering an original Tesla light tube, and which has someone standing next to it, providing a good estimate of the size.
Figure 5. Original Tesla Transformer as displayed in the Tesla museum
Conical coil (1894)
After the 1891 lecture, Tesla gave several other lectures on high frequency, high voltage devices, and in 1893 Tesla got involved in developing the world’s first hydroelectric power plant at Niagara Falls, together with George Westinghouse. We see that during that period Tesla filed for several generator, motor, and power transmission patents. However, on the side he kept developing his coil, resulting in the massive conical Tesla Coil shown below.
Figure 6. Conical Tesla Coil from 1894
“This coil, which I have subsequently shown in my patents Nos. 645,576 and 649,621, in the form of a spiral, was, as you see, [earlier] in the form of a cone.” 12
The cone shape was chosen to minimize the potential difference between the turns near the top of the coil, so there was less risk of damaging the insulation of the wires. In his comment, Tesla references two of his most famous wireless energy transmission patents, saying that he first used a conical geometry, and later a spiral one, but that in essence they were one and the same device.
Inspired to “develop electric forces of the order of those in nature”, this conical coil was Tesla’s first to reach 1 million volts:
“The first gratifying result was obtained in the spring of the succeeding year when I reached tensions of about 1,000,000 volts with my conical coil. That was not much in the light of the present art, but it was then considered a feat.” 13
This cone shaped coil was a very significant step in the development of the Tesla Coil, since we now for the first time see an upright coil with one end connected to ground. This is what Tesla had to say about this coil:
“This [Figure 6] shows the first single step I made toward the evolution of an apparatus which, given primary oscillations, will transform them into oscillations capable of penetrating the medium. That experiment, which was marvelous at the time it was performed, was shown for the first time in 1894.” 14
So Tesla was figuring out a way to create waves that could penetrate the surrounding medium, and his setup was as follows:
“The idea was to put the coil, with reference to the primary, in an inductive connection which was not close—we call it now a loose coupling—but free to permit a great resonant rise. That was the first single step, as I say, toward the evolution of an invention which I have called my “magnifying transmitter.” That means, a circuit connected to ground and to the antenna, of a tremendous electromagnetic momentum and small damping factor, with all the conditions so determined that an immense accumulation of electrical energy can take place. It was along this line that I finally arrived at the results described in my article in the Century Magazine of June 1900.” 15
According to Tesla’s words, this coil was the first of his coils to implement a loose coupling between the primary and the secondary, and the reason for this was to allow the secondary to vibrate more freely without being weighed down by the primary, thus allowing for much greater voltages at the top of the coil, resulting in beautiful discharges.
“The discharge there was 5 or 6 feet, comparatively small to what I subsequently obtained.” 16
Tesla mentions how different shapes can be used for the same purpose:
“Instead of winding the coils in the form of a flat spiral the secondary may be wound on a support in the shape of a frustum of a cone and the primary wound around its base, as shown in Fig. [7].” 17
In another drawing from the same patent, it becomes clear how Tesla intended to use these coils to transmit energy at extremely high voltages over a single wire, stepping it up at the transmission end, and stepping it down at the receiver end to power loads.
Figure 8. Single wire energy transmission system using two iron core Tesla Coils
In this drawing we also see that a magnetic core A is still part of the design.
Flat spiral coil (1897)
In the same patent discussed above, Tesla mentions that around 1897 he usually worked with flat spiral coils:
“The type of coil in which the last-named features are present is the flat spiral, and this form I generally employ, winding the primary on the outside of the secondary and taking off the current from the latter at the center or inner end of the spiral. I may depart from or vary this form, however.” 18
So Tesla generally used a flat spiral coil, but said other geometries worked as well.
Figure 9. In one of the most famous pictures ever made of Nikola Tesla, we can see the inventor sitting in front of a humongous flat spiral coil in his lab on Houston Street, New York
The main reason Tesla started using flat spiral coils was because they better suppressed the sparks, which were essentially losses in the circuit, allowing him to achieve higher voltages:
“In carrying on tests with a secondary in the form of a flat spiral, as illustrated in my patents, the absence of streamers surprised me, and it was not long before I discovered that this was due to the position of the turns and their mutual action.” 19
Another major benefit of using flat coils is that they are relatively safe, since the highest potential terminal is at the center, out of reach:
“Those portions of the wire or apparatus which are highly charged will be out of reach, while those parts of the same which are liable to be approached, touched, or handled will be at or nearly the same potential as the adjacent portions of the ground, this insuring, both in the transmitting and receiving apparatus and regardless of the magnitude of the electrical pressure used, perfect personal safety, which is best evidenced by the fact that although such extreme pressures of many millions of volts have been for a number of years continuously experimented with no injury has been sustained neither by myself or any of my assistants.” 20
The “transmitting and receiving apparatus” referred to in the quote above are from two patents filed in 1897 for a revolutionary “wireless” energy transmission system, which planned to use the earth as a conductor.
Figure 10. First wireless transmission system patent, using flat spiral coils as both a transmitter and a receiver, and the earth as a conductor
From the patent drawing it is clear that iron cores were not longer being used at this point. We also see a new part being introduced: an “elevated terminal… preferably of large surface”. This terminal acted as a capacitance, and Tesla tweaked his circuit so that the point of highest potential would coincide with these elevated terminals:
“It will be readily understood that when the above-prescribed relations exist the best conditions for resonance between the transmitting and receiving circuits are attained, and owing to the fact that the points of highest potential in the coils or conductors A A‘ are coincident with the elevated terminals the maximum flow of current will take place in the two coils, and this, further, necessarily implies that the capacity and inductance in each of the circuits have such values as to secure the most perfect condition of synchronism with the impressed oscillations.” 21
Here we see clearly that the Tesla Coil has officially evolved from a traditional, magnetically coupled transformer, into a resonant transformer, based on resonant inductive coupling. This is a crucial point in which Tesla Coils differ from regular transformers. It’s all about tuning the primary circuit to the secondary, and the receiver to the transmitter.
Bifilar spiral coil
Figure 11. Tesla’s bifilar pancake coil from 1893
As early as 1893, Tesla already patented a very unique flat spiral coil design, now commonly known as the “bifilar pancake coil”. This coil was wound using two parallel wires, and then connecting the end of one to the beginning of the other wire. This setup resulted in a larger difference in potential between the turns, and therefore a much larger self-capacitance in the coil, with the goal to do away with expensive capacitors altogether, and let the coil itself contain all the capacitance it needs to oscillate at a certain frequency:
“My present invention has for its object to avoid the employment of condensers which are expensive, cumbersome and difficult to maintain in perfect condition, and to so construct the coils themselves as to accomplish the same ultimate object.” 22
However, Tesla kept using capacitors, mainly Leyden jars, in many of his later experiments. So even though the idea behind the bifilar coil is brilliant, it seems like Tesla did not find it useful enough in practise.
Helical coil (1899)
It’s interesting that we’ve already discussed 3 different coil geometries, none of which resembles the “modern” helical Tesla Coil. So did Tesla himself even use this shape at all? Yes, he sure did, as you can see from the beautifully preserved original below, as displayed in the Tesla museum in Belgrade.
Figure 12. Original 500KV helical Tesla Coil inside the Tesla Museum in Belgrade
In the picture above we see the familiar thin helical coil shape with a toroid as terminal capacitance, as well as three 10-turn primaries, which could most likely be connected in series to vary the operating frequency of the coil.
While this is the shape that first comes to mind for most people when they think of a Tesla Coil, Tesla did not actually write much or anything about this geometry in particular. However, we do see this coil shape return on multiple occasions in pictures taken around 1899 inside Tesla’s Houston Street and Colorado Springs laboratories. These helical coils are sometimes wide and short instead of thin and tall.
Figure 13. Houston Street lab, showing a spiral coil on the wall and a wide, short helical coil in the foreground
Figure 14. Nikola Tesla holding a helical receiver coil
Figure 15. Wide helical receiver coil tuned to receive electrical energy from a transmitter elsewhere in the lab, showing sparks between two condenser plates
Figure 16. Helical coils bombarded with sparks from the Colorado Springs Magnifying Transmitter
Figure 17. Helical receiver coil outside of the Colorado Springs lab, tuned to the Magnifying Transmitter,”wirelessly” lighting a single bulb
Figure 18. More helical Tesla Coils used in Colorado Springs
From the pictures above, and especially the Colorado Springs pictures, it seems like Tesla used a wide selection of helical receiver coils for experimentation purposes. Many of them even come without a primary and terminal capacitance, which suggests that this was not the “final form”, but merely a simple-to-put-together version of a coil used for testing purposes. We also see that the Houston Street coils were wide and short, while the Colorado Springs coils were of the thin and tall variety.
Magnifying Transmitter (> 1899)
Figure 19. Patent drawing of the Tesla Magnifying Transmitter
We have now arrived at the final and most advanced Tesla Coil ever created: the Tesla Magnifying Transmitter (TMT). This coil, developed in Colorado Springs and patented in 1902, was intended to transmit ultra high voltage electrical energy around the globe, by using the earth as a conductor. In his autobiography, Tesla explained the TMT in the following way:
“It is a resonant transformer with a secondary in which the parts, charged to a high potential, are of considerable area and arranged in space along ideal enveloping surfaces of very large radii of curvature, and at proper distances from one another thereby insuring a small electric surface density everywhere so that no leak can occur even if the conductor is bare.
… this wireless transmitter is one in which the Hertz-wave radiation is an entirely negligible quantity as compared with the whole energy, under which condition the damping factor is extremely small and an enormous charge is stored in the elevated capacity. Such a circuit may then be excited with impulses of any kind, even of low frequency and it will yield sinusoidal and continuous oscillations like those of an alternator.
… Taken in the narrowest significance of the term, however, it is a resonant transformer which, besides possessing these qualities, is accurately proportioned to fit the globe and its electrical constants and properties, by virtue of which design it becomes highly efficient and effective in the wireless transmission of energy. Distance is then absolutely eliminated, there being no diminution in the intensity of the transmitted impulses. It is even possible to make the actions increase with the distance from the plant according to an exact mathematical law.” 23
As you can read in the above excerpt, the TMT was created to reach as high of a voltage as possible by spacing the conductors appropriately and in large circles, an insight he gleaned from working with his flat spiral coils 24, whereas on a modern Tesla Coil secondary the conductors are always wound close together. Also, Tesla’s intention was to minimize “Hertz-wave radiation” (electromagnetic radio waves), because he wanted to focus all the energy of the coil into the earth for his “wireless” energy transmission scheme. This massive coil’s dimensions were such that it would oscillate with the earth’s natural electric charge to enable this energy transmission, as Tesla explains in more detail in a short 1908 article:
“When the earth is struck mechanically, as is the case in some powerful terrestrial upheaval, it vibrates like a bell, its period being measured in hours. When it is struck electrically, the charge oscillates, approximately, twelve times a second. By impressing upon it current waves of certain lengths, definitely related to its diameter, the globe is thrown into resonant vibration like a wire, forming stationary waves.” 25
Extra coil
But was the only difference between a “regular” Tesla Coil and a Magnifying Transmitter the fact that the conductors were properly spaced? Not exactly. The biggest difference in fact is the addition of another coil into the circuit. Whereas a Tesla Coil has a primary and a secondary coil, the Magnifying Transmitter has a third, freely oscillating coil, which Tesla simply called the “extra coil” (B in the patent drawing above).
Figure 20. Tesla in front of his Extra Coil in Colorado Springs
Tesla explains the purpose of the extra coil as follows in his Colorado Spring Notes:
“It is a notable observation that these “extra coils” with one of the terminals free, enable the obtainment of practically any e.m.f. the limits being so far remote, that I would not hesitate in undertaking to produce sparks of thousands of feet in length in this manner.
Owing to this feature I expect that this method of raising the e.m.f. with an open coil will be recognized later as a material and beautiful advance in the art.” 26
So the extra coil is what allowed the TMT to reach such immense voltages, but how? The primary coil and secondary coil oscillate at an identical frequency and are therefore resonantly coupled. While this coupling is key to induce current from the primary into the secondary, it also weighs the oscillations down. It adds a certain damping factor, since the secondary coil is not 100% free to oscillate as it pleases. Tesla’s brilliant insight here was that he would have a resonantly coupled primary and secondary, but then add an extra coil which is not tuned to the same exact frequency and can therefore oscillate more freely, allowing the voltage to rise to even greater heights.
Figure 21. Extra Coil circuit diagram from Tesla’s Colorado Spring notes
“It is found best to make [the] extra coil 3/4 wave length and the secondary 1/4 for obvious reasons.” 27
Since we’re talking about geometries in this article, it is also crucial to note that the extra coil had a 1:1 length to diameter ratio. The reason is that a coil’s self-capacitance is at its lowest at a 1:1 ratio, as was later determined through research by Medhurst 28
Figure 22. Table of H values for the self-capacitance formula Capacitance in pF = H x Diameter, as measured by Medhurst. Self-capacitance is at its lowest at H = 1, where H is length / diameter. Source: Radiotron Designers Handbook
Anyone who has ever experimented with Tesla Coils know how sensitive the circuit is. For example, if you put your hand close to the coil, the frequency immediately drops due to the extra capacitance your body adds to the circuit, without even touching it! So the lower the self-capacitance, the less the circuit is weighed down, and the higher the voltage rise that is attainable.
Wardenclyffe
Figure 23. Semi-finished Wardenclyffe Tower before it was torn down
Once Tesla finished up his research in Colorado Spring, he started working on his first full-scale transmitting tower in Shoreham, New York, called the Wardenclyffe Tower. Construction was never completed, and only scattered notebook drawings remain, so we have no idea if Tesla’s groundbreaking wireless transmission system would have worked in practise.
Many “conspiracies” have popped up over time that big industry and banking powers did not want Tesla to transmit “free” energy all over the globe and therefore shut the project down. You often read that J.P. Morgan, who financed the initial construction of the Wardenclyffe tower, said something along the lines of “you can’t put a meter on that”, and therefore cut the funding. In fact, reading this very statement fueled my quest into the world of Nikola Tesla. However, Tesla himself felt that Morgan lived up to all his promises and was not to blame:
“I would further add, in view of various rumors which have reached me, that Mr. J. Pierpont Morgan did not interest himself with me in a business way but in the same large spirit in which he has assisted many other pioneers. He carried out his generous promise to the letter and it would have been most unreasonable to expect from him anything more. He had the highest regard for my attainments and gave me every evidence of his complete faith in my ability to ultimately achieve what I had set out to do. I am unwilling to accord to some small-minded and jealous individuals the satisfaction of having thwarted my efforts. These men are to me nothing more than microbes of a nasty disease. My project was retarded by laws of nature. The world was not prepared for it. It was too far ahead of time. But the same laws will prevail in the end and make it a triumphal success.” 29
However, when one reads the letters between Tesla and J.P. Morgan from that time, it does appear that J.P. Morgan might not have been as helpful as he could have been, and that in the above statement Tesla simply did not wish to speak ill of him in public.
Despite that, Tesla’s energy was not “free”, as some claim. Tesla had to put in thousands of horsepower to kick his transmitter into motion, and even fried the power station near his Colorado lab once because he was using so much energy. However, his system being an open system, like a windmill or solar panel, rather than a traditional closed circuit, it is not impossible to conceive that energy already present in the earth or the ambient medium, which oscillated at the same frequency, could be resonantly coupled in to reinforce his input.
Also, once an oscillating current was established in the earth, a lot less energy would be required to keep it going, just like how you need a lot of power to push someone on a swing, but once they are going you only have to give a tiny push to keep them swinging about.
Magnifying Transmitter Design Sheet
The TMT is a complex device and therefore harder to replicate than a Tesla Coil, which is why I was ecstatic to find a Colorado Spring Magnifying Transmitter Design Sheet, created by Simon from Tesla Scientific. There are designs for several operating frequencies, and you can even request a custom frequency design. Click here to check it out.
Modern coils
Figure 24. Modern Tesla Coil
After discussing the Magnifying Transmitter and its bold purpose to transmit power across the globe, it feels like a gigantic step backward to now talk about how modern “Coilers” apply some of Tesla’s ideas, simply to create big sparks and light fluorescent tubes in their hands. However, this is the current state of the Tesla Coil, and the reason why many people are unaware of the original grand purpose of these coils.
On a positive note, thanks to the active coiling community, modern Tesla Coil calculators like TeslaMap have emerged, which make coil calculations a whole lot easier. These coils are almost exclusively helical coils with one terminal grounded and a toroidal terminal capacitance on the top end.
Another very interesting development is that today’s Tesla Coils are not always powered by spark gaps anymore, like in Tesla’s time, but often by electronics. Such coils are called Solid State Tesla Coils (SSTC), or Dual Resonant Solid State Tesla Coils (DRSSTC), and their circuit diagrams are mental, but work very well.
Figure 25. DRSSTC circuit diagram
The only thing I find funny is that the community’s general solution to creating larger sparks is to add more turns on the secondary and push more power through the circuit, while a much smaller coil, designed according to the Magnifying Transmitter specifications, would result in way larger discharges.
Closing thoughts
The goal of this article was to clear up some of the confusion surrounding the use cases for these high frequency, high voltage coils, as well as to show the various stages of development they went through and the different shapes they came in, as each of the geometries had their own pros and cons. Tesla himself called his Magnifying Transmitter his best invention, and solely based on that fact it is worth researching in more detail, which I plan to do in the future.
I hope you enjoyed this little journey through time! In my next article I dive deeper into the various electrical transmission systems Tesla devised over his lifetime.
After more than a year of research and development, I am excited to finally share my Tesla Hairpin replication and experimental results! I share things that worked, and things that didn’t work, as well as why. This article also contains a detailed parts list, so you can easily replicate my setup and experiments.
You might rightly ask yourself why I spent so much time researching this seemingly simple circuit. Isn’t it obvious what it does? It clearly isn’t, judging from the lack of proper replications out there and the unsubstantiated claims around this device. But isn’t the Hairpin overshadowed by the much more impressive feats of the Tesla Coil and Magnifying Transmitter? Sure, but these devices have different purposes, and their working cannot be understood properly without first understanding the Hairpin, out of which these more advanced devices evolved. Thoroughly understanding the Magnifying Transmitter, Tesla’s “best invention”, is what made me start this journey, and the Hairpin is the first step of the way.
My journey so far
My journey started when I watched a 10-part series of YouTube videos where Karl Palsness presented his Hairpin replication. He showed single wire energy transmission over a very thin wire, a bulb lit while submerged in water, and Karl touching the copper bars without getting hurt, even though thousands of volts pulsed through the circuit, a result he attributed to “scalar waves”. I was very impressed!
I did my best to find out more about his particular setup, and found an article on Transformacomm in which many practical details were shared. The article mentions the following parts:
Nothing fancy there! This gave me the confidence to create my own replication, even though all I had seen or read about this circuit was contained in the Transformacomm article and the previously mentioned video series. I purchased the same capacitors Karl used, the first affordable 10kV power supply I could find, copper bars of similar dimensions, and attached a basic spark gap consisting of two bolts facing each other. The end result can be seen in the picture below.
Figure 1. Version 1 of my Tesla Hairpin replication
Unfortunately, the circuit did not work. In fact, the spark gap even refused to fire! I asked for help on the Energetic Forum and simultaneously started to perform more research, since I felt my knowledge, even of basic electrical concepts, was severely lacking.
Based on what I learned, I continually tweaked and improved my Hairpin, until I was able to perform a true replication of Tesla’s experimental results, at which point I had upgraded every single part of my initial circuit…
The right power supply for the job
As mentioned previously, Karl Palsness used a 10kV oven transformer, and I naively thought that all transformers are the same, which is why I ended up buying the first affordable 10kV transformer I could find: a Seletti 10kV neon sign transformer (NST).
I was impressed when I connected the transformer to my super simple spark gap and saw sparks flying across, but was sorely disappointed when I added the rest of my Hairpin circuit to the mix, and all sparking ceased. Why did this happen? The main difference between the transformer Karl used versus mine, is that his ran at 60Hz and mine at no less than 34kHz!! This turned out to make all the difference in the world.
Soon after my post on the Energetic Forum about this issue, I came across the concept of capacitive reactance (explained in detail here), which makes capacitors let more current “through” the higher the frequency of that current. This is the same effect high-pass filters use in audio applications.
In other words, the 34kHz current coming from my NST was not charging the capacitors and then discharging these capacitors through the spark gap, but instead, due to capacitive reactance, the high frequency input current directly passed through the capacitors, creating a short circuit, and preventing the gap from firing at all.
My first idea was to try to reduce the 34kHz current to a lower frequency. One of the solutions I came across was to use a full-wave bridge rectifier (FWBR) setup to convert the alternating current to a direct current, and so I purchased some high voltage, high frequency rectifier diodes, which were capable of withstanding 100mA at 30kV. I created my bridge setup, as shown in the image below, and I was excited that my spark gap finally fired, albeit with a deafening noise (DC sparks are apparently louder than AC sparks).
Figure 2. 30kV full-wave bridge rectifier (FWBR)
Before my excitement had fully settled in, sparks already started to fly from one side of a diode to the other side, causing it to catch on fire… This wasn’t going to work: the only way forward was a lower frequency power supply.
On AliExpress I found a proper 10kV neon sign transformer which ran at the European power line frequency of 50Hz. This one also specifically mentions “no GFI”, which stands for Ground Fault Interrupter. A GFI shuts off an electric power circuit when it detects that current is flowing along an unintended path. So a GFI makes an NST safer, but in the case of a Tesla circuit, it can also prevent your device from functioning properly, which is why a “no GFI” NST is recommended. This does mean you have to be extra careful of course.
When I received my NST a few weeks later, it turned out they shipped me a 15kV version instead of the 10kV one I ordered. First I was annoyed, because I thought I might now not be able to achieve the same results as Karl Palsness, but then I read the following words by Nikola Tesla:
“A large capacity and small self-inductance is the poorest kind of circuit which can be constructed; it gives a very small resonant effect.”1
And:
“The higher the tension of the generator, the smaller need be the capacity of the condensers, and for this reason, principally, it is of advantage to employ a generator of very high tension.” 2
In other words, a small capacity and large inductance is preferable, and the higher the voltage of an NST, the higher the inductance, since more turns of wire are used. So in the end, a 15kV transformer should actually achieve even better results than a 10kV one. And indeed, it worked like a charm!
Spark gap upgrade
While my new 15kV NST produced beautiful sparks through my simple spark gap, I was not getting the same results Tesla described:
“When a large induction coil is employed it is easy to obtain nodes on the bar, which are rendered evident by the different degree of brilliancy of the lamps.” 3
My Hairpin did not show any nodes; it simply showed a maximum voltage, minimum current near the bottom, and maximum current, minimum voltage near the top of the bars, which is to be expected if you compare the Hairpin to a shorted transmission line.
Figure 3. Half wave standing wave pattern on a 1/4 wave shorted transmission line
However, I figured that if the spark hit the other side of the gap with enough force, it would shock the circuit into a higher order resonance, creating the enigmatic “nodes on the bar”. I took one good look at my current spark gap, consisting of two opposing bolts glued to the wooden base, and I knew that this was not a setup worthy to be called a true replication of Tesla’s work.
Figure 4. My super simple static spark gap
I knew Tesla had experimented with some advanced spark gap designs, and so I decided to perform a detailed literature analysis to figure out which type of spark gap Tesla used in his original Hairpin demonstrations. After much research, I came to the conclusion that it was most likely an air quenched spark gap, of which I then created a modern replication.
Figure 5. My air quenched spark gap
This spark gap functions really well, as long as you keep the tips of the aluminum electrodes clean. I was able to push the spark gap distance to over 25mm, which significantly increased the rate of change of voltage in the circuit, and therefore led to more impressive impedance effects. However, still no nodes on the bar, and so I looked at the next possible culprit: the bars themselves!
Thicker bars
Thanks to my new NST and improved spark gap, my Hairpin was functioning quite well, but the “nodes on the bar” Tesla mentioned were still not showing up. By now I had a hunch that the skin effect, also referred to as the “thick wire effect”, might have something to do with the nodes, and so I looked into ways to maximize this phenomenon. It turns out that the ticker you make the bar, the larger its surface area becomes, and the more pronounced the skin effect will be. I then read the following words by Tesla:
“The thicker the copper bar… the better it is for the success of the experiments, as they appear more striking.” 4
I decided that it was time to make a trip to the hardware store for a thicker bar! My original bar was a 12mm copper pipe, which I upgraded to a 22mm copper pipe of about 220cm in total.
Shorter connections
While upgrading my Hairpin’s copper bar, I also decided to upgrade some of the wired connections in the circuit, since I was afraid that part of the wave generated by the spark gap was reflected back due to an impedance mismatch. To learn more about impedance mismatches, I strongly recommend you watch the following highly informative video:
I initially used the excess high voltage wires from 10kV Seletti NST to connect each component. However, these wires were not rated for the 80kV surging through my circuit, and so I considered using multiple wires instead of a single wire for some of the connections. While using more wires lowers impedance, it is even more effective to do away with the wires completely, and so I connected my capacitors directly to the base of the bar, similar to the Karl Palsness setup.
Figure 6. Capacitor connection
Achieving resonance
While describing the Hairpin experiment during his 1893 lecture, Tesla mentioned that “electrical resonance… has to be always observed in carrying out these experiments.” 5. However, I did not really know what electrical resonance meant and how to achieve it in this circuit, so I sort of skipped over it. Then I started watching some YouTube videos of other experimenters who replicated the Hairpin circuit, and came across the highly informative circuit analysis below by Fred B.
In this video, Fred shows us that the Hairpin circuit can be simplified into an LC circuit, which is a very common type of circuit capable of generating oscillating currents when in resonance!
Figure 7. Hairpin circuit simplified into a resonant LC circuit, energized by the secondary of the transformer
Resonance occurs at a specific wave frequency, where the inductive reactance of an inductor becomes equal in value to the capacitive reactance of a capacitor, resulting in nearly zero impedance 6.
Pfew!! That’s a lot of terminology being thrown around… just remember that when a circuit is resonating, the current oscillates between the inductor and the capacitor, as explained in the video below.
So to establish resonance in a circuit, there are three essential components to take into account:
Inductance (L)
Capacitance (C)
Frequency (F)
This is captured in the formula for the resonant frequency:
Now, since we are using an off-the-shelf neon sign transformer which runs off of mains power, both the frequency and the inductance of our circuit are unchangeable. Therefore, we will have to find the correct capacitor value that will resonate with the inductance of our coil, at the mains frequency of 50 or 60Hz, depending on where on this beautiful planet you live. This proved to be much harder than I had envisioned…
Finding the ideal capacitor value
Unfortunately, Tesla himself did not specify the specific capacitance values he used in his Hairpin circuit, but in figure 2 we can spot two “six-pack” Leyden Jar capacitors, and from the always trusty Wikipedia we learn that “a typical Leyden jar of one pint size has a capacitance of about 1 nF”, which is equal to 1000pF, while Tesla himself uses 0.003mfd, or 3000pF, as mentioned in his Colorado Springs Notes calculations7.
This suggests that one six-pack of parallel connected Leyden Jars could yield a capacitance of up to 18,000pF. Two of these arrays connected in series, like in the Hairpin circuit, would result in a total series capacitance of 9000pF, which is a lot more than the 17.7pF Lecher used in his circuit, and also way more than the 1000pF my initial UHV-9A caps yielded. The same article also mentions the energy stored in a Leyden Jar “may be as high as 35,000 volts.” If we again place two of these arrays in series, the combined voltage rating of the capacitors could be an impressive 70kV, again, much more than the 24kV Lecher discharged. This makes sense, because while Lecher merely studied resonance effects and therefore did not need as much power, Tesla tried to achieve the highest rate of change possible in his circuit to maximize impedance effects.
Since I had not much to go on, I simply used the same capacitors Karl Palsness used in the first version of my Hairpin replication, which were two UHV-9A caps rated at 40kV 2000pF, without having any clue as to why he used these particular values. Since these two capacitors are placed in series in the Hairpin circuit, the effective total capacitance is 1000pF. So is this the capacitance required to resonate with my 15kV 50Hz NST?
According to the Fred B video discussed earlier, a 15kV 60Hz NST requires ~1.8nF, or 1800pF, to achieve resonance. This was almost twice the amount of capacitance my two caps were providing! However it is not completely clear from the video how he arrived at this figure, and my NST runs at 50Hz instead of 60Hz, which is why I decided to measure the inductance of my NST, so I could calculate the ideal capacitor value myself.
I tried three different ways to measure the inductance of the NST’s secondary coil, but despite numerous attempts, I got such wildly different results that I could not rely on their accuracy. I then bought an LCR meter, but the inductance of my NST appeared to fall outside of the range of the meter, resulting in overload errors on the display.
Finally I thought, why not use one of the available Tesla Coil design calculators out there, since they also include calculations for ideal capacitor size. Below you find the calculators I used and the results:
Very interesting results, and all way higher than the 1000pF Karl Palsness used and the 1800pF Fred B suggested in his video, even when we take into account that they run their circuits at 60Hz instead of the 50Hz NST I used in these calculations. But why does TeslaMap give us a value that is so much higher than the other two calculators?
This is because the value TeslaMap returns is a so called Larger Than Resonant (LTR) capacitance, which is explained as follows by Kevin Wilson from TeslaCoilDesign.com:
“A resonant sized cap can cause a condition known as resonant rise which causes voltages in the primary circuit to increase far above normal levels. These high voltages can easily damage a NST, so NSTs should only be used with Larger Than Resonant (LTR) primary capacitors. To minimize the risk of a resonant condition in the primary circuit I use a MMC at 1.618 times the resonate size. The ratio of 1:1.618 is known as pi or the golden ratio. Any two numbers in this ratio will have the fewest common multiples which will result in virtually no chance of resonance. ” 8
Wow, “virtually no chance of resonance” is not what we are aiming for here! Of course he has a point, because resonant rise is definitely a real thing, and can result in hundreds of kilovolts running through your circuit, even though your input is “only” 15kV 9. However, the spark gap essentially acts as a current limiting device in the Hairpin circuit, protecting your capacitors from overvoltage, as long as you don’t make the spark gap too wide.
Still, at these enormous pressures, there is always a risk of damaging your NST and capacitors. But if you’re aiming to replicate Tesla’s original experiments, and Tesla says that “electrical resonance… has to be always observed”, it doesn’t make any sense to me to pick a capacitor size “which will result in virtually no chance of resonance”! And I will mention here again what Tesla said about using a large capacitance:
“A large capacity and small self-inductance is the poorest kind of circuit which can be constructed; it gives a very small resonant effect.” 10
Since the LTR size is 1.618 times the actual capacitance required for resonance, this means TeslaMap calculated 10300pF / 1.618 = 6388pF to be the ideal size, which is exactly in between the results of the other two calculators, and so I assumed that this was a good value to aim for.
Finding the ideal capacitor
Now that I knew what value to look for, the next challenge was to find and procure two capacitors with (approximately) this value when placed in series, which could also withstand the extreme voltages present in the circuit. You essentially have three options:
A MMC consists of several high voltage capacitors connected in series and parallel to achieve the desired capacitance and voltage rating, and is very popular under Tesla Coilers. TeslaMap has a nice tool to help you create one. However, it seemed like an awful lot of work to create these, and while MMC’s are known to be cheaper than purchasing a single big capacitor, two MMC’s with the capacitance and voltage rating I was looking for would cost me well over $200!
For these reasons I decided to settle for a cheaper and much simpler approach: purchasing two 40kV 10000pF capacitors. This yielded a series capacitance of 5000pF, which is a significant improvement over the 1000pF I was using at the time, and came close enough to the 6300pF we were aiming for to see if it had any positive effects on the results of the experiment. Not ideal, but at least this Less Than Resonant capacitance provided my caps and NST with some extra protection from damage due to voltage spikes caused by extreme resonant rise effects, while heeding Tesla’s advice to use a capacitor that is smaller rather than larger.
However, I did not get to perform many experiments with these brand new caps, because one caught fire after just 10 seconds of operation… Guess polystyrene film capacitors are just not up to the job.
Figure 9. Blurry image of exploded capacitor
During that brief instant of operation, I noticed that the sparks in my gap were a lot “fatter” when using this larger capacitance (see video below), implying more current was being passed. I do not know, though, if this is preferable, since it appears that the goal is to maximize the time rate of change of voltage, and not necessarily of current. I could be wrong, and more testing is required to confirm this suspicion.
So while I am still unable to tell you what the perfect capacitor value is for a 15kV NST, my capacitor fund was empty after the explosion of my higher value ones, and so I was forced to switch back to using my original UHV-9A capacitors. Luckily, these capacitors perform very well, and easily achieve resonance in the circuit, although an ideal capacitor might offer more power throughput.
Replicating Tesla’s experiments
Now that almost every part of my Hairpin circuit was upgraded, I felt ready to attempt a replication of Tesla’s original experiments as described in his Philadelphia lecture.
Figure 10. Tesla Hairpin experiment from his Philadelphia lecture
“The bars B and B1 were joined at the top by a low-voltage lamp l3 a little lower was placed by means of clamps C C, a 50-volt lamp l2; and still lower another 100-volt lamp l1; and finally, at a certain distance below the latter lamp, an exhausted tube T. By carefully determining the positions of these devices it was found practicable to maintain them all at their proper illuminating power. Yet they were all connected in multiple arc to the two stout copper bars and required widely different pressures. This experiment requires of course some time for adjustment but is quite easily performed.”11
So in this experiment, Tesla used four different incandescent light bulbs:
“Low-voltage lamp” (l3)
50-volt lamp (l2)
100-volt lamp (l1)
Exhausted tube (T)
It was not easy to procure these bulbs, since they have an unusual voltage rating, and because incandescent bulbs are no longer sold in Europe. However, the internet is an amazing place, and I was able to purchase the following bulbs to run this experiment with (same order as listed above):
12V, 10W car bulb
50-volt, 40W incandescent bulb
110-volt, 40W incandescent bulb
8W fluorescent tube
I connected the bulbs to the bar using a lamp fitting wired to two car battery charging clamps, which made them easy to move up and down the bar. When I fired up the circuit, the bulbs lit up, and after some careful adjustment I was able to make all four lights light up at full brightness! Success!!
Experimental results
Below you find a video with all the experiments I ran, including Tesla’s original experiments, as well as me touching the bars, lighting a bulb underwater, and single wire energy transmission.
Besides the experiments in the video, I have some other findings to share. For example, it is preferable to use high-wattage bulbs. So if you have the choice between a 110v 25w, or 110v 40w bulb, go for the 40w one, because it will work better in this circuit. Initially I (naively) thought: “40w requires more power than 25w, so it will be easier to light the 25w bulb.” However, a lower wattage only means that the resistance of the filament is higher, letting less current through, and thus resulting in a lower wattage for the same voltage rating. Higher wattage equals lower resistance, and this has worked better in my experiments.
For a successful result, it is also crucial that you adhere to the order Tesla uses for his lamps, so the lower voltage lamp at the top, and the highest voltage lamp at the bottom. If you change the order around, not all lamps will light up.
It is possible to light a fluorescent tube by simply holding it near the bars, or with a single thin wire connected near the capacitor end of the bar. If you move the tube over the bar from the bottom to the top, you notice that it lights up brightly near the capacitors, and turns off near the top. This is because, when the short bar is connected at the top, the Hairpin functions as a quarter wave shorted transmission line, resulting in a half wave standing wave pattern on the bar. This means voltage is maximum near the capacitors, and minimum near the top, while current is minimum near the capacitors, and maximum near the top, due to voltage and current being out of phase with each other.
In other words, we’re dealing with a single node. The “nodes on the bar” Tesla described in his lectures are possibly higher-order standing wave patterns. To achieve this higher-order resonance, I might need to use an even more powerful NST, since Tesla said:
“When a large induction coil is employed it is easy to obtain nodes on the bar.” 12
For this reason, I was very curious to know the frequency of the waves in my Hairpin. I used a simple frequency counter, which showed a frequency between 45 and 60 kHz.
Figure 11. Frequency counter result
I also measured the inductance of my copper bars with an LCR meter, which turned out to be 182.23uH. Since I used 1000pF total series capacitance, the self-resonant frequency equals:
This is a lot higher than the frequency measured by my frequency counter. Of course, the larger you make the capacitance, the lower becomes the self-resonant frequency, possibly making it easier to push the bars into a harmonic resonance. For example, using 6300pF capacitance lowers the resonant frequency to just 148kHz. This is worth exploring further.
Besides the frequency, I was curious what the wave actually looked like. However, I was unable to find a good way to connect an oscilloscope to an 80kV circuit without frying it, which is why I simply placed a scope probe close to the bar and fired up the circuit, which resulted in the following image:
Figure 12. Hairpin oscilloscope result shows 50Hz input wave with high-frequency wave superimposed upon it
You can clearly see the 50Hz input current, with a high frequency wave superimposed upon it. This is exactly what Tesla described when he discussed using spark gaps to achieve high frequency currents:
“Most generally there is an oscillation superimposed upon the fundamental vibration of the current.” 13
Those were some of the notable observations I was able to make while testing this circuit.
Parts list
In case you wish to replicate my setup, here are the parts I used, with links to where I purchased them:
For the past year I have been working towards publishing this article, so I am stoked to finally be able to make it public. I hope that this article, together with my previous foundational articles, will allow you to replicate Tesla’s Hairpin experiments and save you a lot of time, money, and frustration in the process. My research will now focus on the theory and application of the Tesla Coil, and ultimately of the Tesla Magnifying Transmitter. Exciting stuff ahead!
In his autobiography, Nikola Tesla called the Magnifying Transmitter (TMT) his “best invention” 1, but it is also one of his most complex and misunderstood inventions. I decided that the only way to truly understand the TMT, was to retrace all the steps that led up to this invention, and the Hairpin circuit, which is covered in detail in this post, seems to be at the root of it all. This seemingly simple circuit contained more surprises and subtle complexities than I anticipated, so let’s dive in and see what we can learn from the inventor himself!
A journey back in time
Before we discuss how to replicate this unique device, it is important to trace its origin. Tesla first described the Hairpin circuit during his 1891 lecture in New York:
Figure 1. First mention of Hairpin circuit by Tesla during his 1891 lecture
“In operating devices on the above plan I have observed curious phenomena of impedance which are of interest. For instance if a thick copper bar be bent, as indicated in Fig. [1], and shunted by ordinary incandescent lamps, then, by passing the discharge between the knobs, the lamps may be brought to incandescence although they are short-circuited. When a large induction coil is employed it is easy to obtain nodes on the bar, which are rendered evident by the different degree of brilliancy of the lamps, as shown roughly in Fig. [1]. The nodes are never clearly defined, but they are simply maxima and minima of potentials along the bar. This is probably due to the irregularity of the arc between the knobs.
In general when the above-described plan of conversion from high to low tension is used, the behavior of the disruptive discharge may be closely studied. The nodes may also be investigated by means of an ordinary Cardew voltmeter which should be well insulated. Geissler tubes may also be lighted across the points of the bent bar; in this case, of course, it is better to employ smaller capacities. I have found it practicable to light up in this manner a lamp, and even a Geissler tube, shunted by a short, heavy block of metal, and this result seems at first very curious. In fact, the thicker the copper bar in Fig. [1], the better it is for the success of the experiments, as they appear more striking. When lamps with long slender filaments are used it will be often noted that the filaments are from time to time violently vibrated, the vibration being smallest at the nodal points. This vibration seems to be due to an electrostatic action between the filament and the glass of the bulb.” 2
As you can see from figure 1 and Tesla’s description, this device mainly consists of thick copper bars, hooked up to a high voltage power source, which charges capacitors until they reach a high enough voltage to make them discharge disruptively through a spark gap. Looks like a rather simple circuit, right? Well, there is more to it than meets the eye, and the effects of “nodes on the bar”, hinting at electrical standing waves, and lighting lamps while they’re short circuited, are curious enough results to make this device worth investigating.
Figure 2. A picture taken at the Chicago World Fair of 1893, showing a Hairpin with bulbs connected to it on the right, and “six-pack” Leyden Jar capacitors on the table in the back
The next time Tesla mentioned this circuit was during a lecture two years later in Philadelphia, showing a slightly different setup:
Figure 3. Tesla “stout copper bars” circuit from his 1893 lecture
“Referring to Fig. [3]a, B and B1 are very stout copper bars connected at their lower ends to plates C and C1, respectively, of a condenser, the opposite plates of the latter being connected to the terminals of the secondary S of a high-tension transformer, the primary P of which is supplied with alternating currents from an ordinary low-frequency dynamo G or distribution circuit. The condenser discharges through an adjustable gap d d as usual. By establishing a rapid vibration it was found quite easy to perform the following curious experiment. The bars B and B1 were joined at the top by a low-voltage lamp l3 a little lower was placed by means of clamps C C, a 50-volt lamp l2; and still lower another 100-volt lamp l1; and finally, at a certain distance below the latter lamp, an exhausted tube T. By carefully determining the positions of these devices it was found practicable to maintain them all at their proper illuminating power. Yet they were all connected in multiple arc to the two stout copper bars and required widely different pressures. This experiment requires of course some time for adjustment but is quite easily performed.
In Figs. [3]b and [3]c, two other experiments are illustrated which, unlike the previous experiment, do not require very careful adjustments. In Fig. [3]b, two lamps, l1 and l2, the former a 100-volt and the latter a 50-volt are placed in certain positions as indicated, the 100-volt lamp being below the 50-volt lamp. When the arc is playing at d d and the sudden discharges are passed through the bars B B1, the 50-volt lamp will, as a rule, burn brightly, or at least this result is easily secured, while the 100-volt lamp will burn very low or remain quite dark, Fig. [3]b. Now the bars B B1 may be joined at the top by a thick cross bar B2 and it is quite easy to maintain the 100-volt lamp at full candle-power while the 50-volt lamp remains dark, Fig. [3]c. These results, as I have pointed out previously, should not be considered to be due exactly to frequency but rather to the time rate of change which may be great, even with low frequencies. A great many other results of the same kind, equally interesting, especially to those who are only used to manipulate steady currents, may be obtained and they afford precious clues in investigating the nature of electric currents.
In the preceding experiments I have already had occasion to show some light phenomena and it would now be proper to study these in particular; but to make this investigation more complete I think it necessary to make first a few remarks on the subject of electrical resonance which has to be always observed in carrying out these experiments.” 3
You may notice that this time, the capacitors and spark gap have switched place in the circuit compared to the 1891 version. Also, the top shunt bar is now detachable, allowing for more types of experiments to be performed. Tesla also goes into much more detail here explaining his experiments with this device, achieving fascinating results, like lighting several lamps of different voltage ratings at full brightness… while they’re short circuited!
One thing to note is that Nikola Tesla himself never used the term “Hairpin circuit”. In fact, he never really seems to have given this device a name at all, but only refers to it as “stout copper bars”. Wherever the name Hairpin originated, it’s catchy, a lot of people use it already to describe this device, and it is easier to write, which is why I use the name Hairpin in this article.
There is one other time Tesla mentioned the Hairpin circuit, in an 1898 article on the electro-therapeutic benefits of high frequency currents, and it is possibly the most interesting article out of all the ones mentioned here.
“One of the early observed and remarkable features of the high frequency currents, and one which was chiefly of interest to the physician, was their apparent harmlessness which made it possible to pass relatively great amounts of electrical energy through the body of a person without causing pain or serious discomfort… these currents would lend themselves particularly to electro-therapeutic uses.” 4
So the high frequency currents generated from the capacitor discharges were so harmless that they were actually passed through the bodies of real patients, without pain! This explains how experimenters like Karl Palsness, whose Hairpin replication we will discuss at length later on, are able to hold the copper bars while the spark gap is firing, and even light a lamp while its submerged in water and then touching the water, without receiving as much as a shock.
“Now, why is it that in a space in which such violent turmoil is going on living tissue remains uninjured?”, Tesla asks the reader. He continues:
“One might say the currents cannot pass because of the great self-induction offered by the large conducting mass. But this it cannot be, because a mass of metal offers a still higher self-induction and is heated just the same. One might argue the tissues offer too great a resistance. But this again cannot be the reason, for all evidence shows that the tissues conduct well enough, and besides, bodies of approximately the same resistance are raised to a high temperature. One might attribute the apparent harmlessness of the oscillations to the high specific heat of the tissue, but even a rough quantitative estimate from experiments with other bodies shows that this view is untenable. The only plausible explanation I have so far found is that the tissues are condensers. This only can account for the absence of injurious action.” 5
So while Tesla does not seem to have a conclusive explanation for the apparent harmlessness of his high frequency currents, it does help to hear his reasoning and insight on the matter, since I’ve heard many people say in forum posts that “it’s just RF”, suggesting that it is simply a characteristic of radio frequency currents to not injure the human body. However, do not try this at home, because there is also something called Electrosurgery, which is “the application of a high-frequency (radio frequency) alternating polarity, electrical current to biological tissue as a means to cut, coagulate, desiccate, or fulgurate tissue.” Not sure what those last three things are, but they sound awful! Be careful.
Also crucial to note is how Tesla never attributes his peculiar results to an exotic type of energy. There is no mention of scalar waves, longitudinal energy, cold electricity, or any of that stuff people love to throw around. He is simply talking about high voltage, high frequency currents.
So what does his electro-therapy device look like? Tesla actually shows us several different setups in the article, as shown in figure 4 below.
Figure 4. Eight “modes of connection” for Tesla’s electro-therapeutic device
The circuits in figure 4 might be a bit much to take in at one time, so I would like to point your attention now to figure 4.3 specifically, which is in fact a circuit identical to the Hairpin! Let’s see what Tesla had to say about that particular setup..
“One of the prominent characteristics of high frequency or, to be more general, of rapidly varying currents, is that they pass with difficulty through stout conductors of high self-induction. So great is the obstruction which self-induction offers to their passage that it was found practicable, as shown in the early experiments to which reference has been made [The Hairpin from his lectures?], to maintain differences of potential of many thousands of volts between two points — not more than a few inches apart — of a thick copper bar of inappreciable resistance. This observation naturally suggested the disposition illustrated in Fig. [4.3]. The source of high frequency impulses is in this instance a familiar type of transformer which may be supplied from a generator G of ordinary direct or alternating currents. The transformer comprises a primary P, a secondary S, two condensers C C which are joined in series, a loop or coil of very thick wire L and a circuit interrupting device at break b. The currents are derived from the loop L by two contacts c c’, one or both of which are capable of displacement along the wire L. By varying the distance between these contacts, any difference of potential, from a few volts to many thousands, is readily obtained on the terminals or handles T T. This mode of using the currents is entirely safe and particularly convenient, but it requires a very uniform working of the break b employed for charging and discharging the condenser.” 6
So two movable contacts were connected to the conductors, the terminals of which which were then applied to the patient’s skin in an “entirely safe” way! Tesla does mention that the spark gap has to operate very consistently for this to work, or else the waves created on the conductors, and therefore the voltage applied to the patient’s skin, will start to vary. The fact that Tesla required a very uniform working of the spark gap to achieve his results, is what made me research Tesla’s spark gaps in detail, and led me to create a modern version of his air quenched spark gap.
Tesla also mentions another revolutionary effect he could achieve with this device: single wire energy transmission!
“Among the various noteworthy features of these currents there is one which lends itself especially to many valuable uses. It is the facility which they afford for conveying large amounts of electrical energy to a body entirely insulated in space. The practicability of this method of energy transmission, which is already receiving useful applications and promises to become of great importance in the near future, has helped to dispel the old notion assuming the necessity of a return circuit for the conveyance of electrical energy in any considerable amount.” 7
Wow… Tesla already called the need for a return wire an “old notion” in 1898, and still all our electronics require a return wire more than a hundred years later!!
This 1898 article is full of revelations and gives us valuable insight into completely new uses of the Hairpin circuit, but possibly the most interesting part of it is how Tesla shows several different setups of what he seems to view as the same device: some with just one loop of wire, like in figure 4.3, but many come with both a primary and a secondary, like figure 4.2 and 4.4. Yet, the most telling schematic of the bunch is shown in figure 4.5, about which Tesla had the following to say:
“The circuit connections as usually made are illustrated schematically in Fig. [4.5], which, with reference to the diagrams before shown, is self-explanatory. The condensers C C, connected in series, are preferably charged by a step-up transformer… The primary p, through which the high frequency discharges of the condensers are passed, consists of very few turns of cable of as low resistance as possible, and the secondary s, preferably at some distance from the primary to facilitate free oscillation, has one of its ends–that is the one which is nearer to the primary–connected to the ground, while the other end leads to an insulated terminal T, with which the body of the patient is connected. It is of importance in this case to establish synchronism between the oscillations in the primary and secondary circuits p and s respectively.” 8
This sounds an awful lot like a Tesla Coil, complete with a resonantly coupled primary and secondary, where the secondary has one end connected to ground and the other to an insulated terminal. And the most astonishing thing is that Tesla mentions this device in one breath with the Hairpin circuit from figure 4.3! The reason this is of such importance, is because it is like finding a transitional fossil, which describes how the Hairpin eventually evolved into the Tesla Coil.
This might be the reason why some people claim the Hairpin circuit is “just a single turn primary of a Tesla Coil”. Though this might seem like a valid point at first, the Hairpin was clearly used to experiment with electrical standing waves, hence the “nodes on the bar” 9, while standing waves are not required in a Tesla Coil primary, as well as impedance phenomena, which is also not the purpose of a Tesla Coil. So yes, the Hairpin definitely has things in common with a single turn Tesla Coil primary, but they have completely different use cases.
Lecher Lines
When reading forum posts and watching YouTube videos on the Hairpin circuit, there is always someone screaming in ALL CAPS that Tesla is a fraud, because he did not invent this circuit, Ernst Lecher did in 1888 when he invented the Lecher Line. Even though Tesla never actually claims to have invented this circuit, I decided to dig into Lecher’s original paper to see if these assertions had any merit, but when I found out the title was Eine Studie über elektrische Resonanzerscheinungen, I knew I would first have to brush up my German! I even looked into hiring a native speaker to perform the translation, but at 21 pages, that would have cost me a small fortune. Luckily I am Dutch, so German comes fairly naturally to me, and I have several German friends who could help me out with the tricky parts.
It took me a tremendous amount of time, but I finally managed to translate the entire paper (click here for the full translation), which contains a wealth of useful information, and really helps to get a better understanding of the Hairpin circuit. Let’s see how Lecher describes his setup “in its simplest form”:
Figure 5. Lecher Lines schematic taken from the original 1890 article by Ernst Lecher
“A and A’ are square sheet metal plates with 40cm sides; they are connected by means of a 100 cm long wire segment, which is cut in the middle and at F two brass balls of 3 cm in diameter are added (in Fig. 1, only the cross-section of the square plates is drawn). The two brass balls are at a distance of 0,75 cm from each other and are connected using thin wires to the poles of a very strong inductor, whose coil has a length of 35 cm and a diameter of 18 cm; the inductor is fed by four powerful accumulators [batteries], and in some cases by a dynamo. A Foucault mercury interrupter serves as electric break. Across from the plates A and A’ are two plates B and B’ of identical size at a distance of around 4 cm. From these plates B, B’ run two wires against s and s’ and from there parallel until t and t’. The distance between the parallel wires (s to s’) is 10-50 cm; the length st (s’ t’) on the other hand should be at least 400 cm. The diameter of these parallel wires is here and for all experiments in this publication 1 mm. For this first experiment we assume the length [of the wire] to be about 600 cm (drawn too short in the figure ), and the distance of the parallel wires from each other 30 cm. At the end of the parallel wires (t and t’) a cord is connected to each, which extends the length of the wires by about 100 cm and allows for a gentle and comfortable tensioning thereof… Over the wire ends t and t’ I now lay an exhausted glas tube without electrodes g g’, ideally filled with nitrogen and a trace of turpentine vapor; this glass tube starts to light up due to the electrical vibrations in the wires.” 10
It is great that Lecher described his setup in such detail. The “Foucault mercury interrupter” mentioned by Lecher is not to be confused for the spark gap; its function was merely “to rapidly connect and disconnect a direct electric current to create the changing magnetic field needed for induction coils.” 11 In other words, it took the direct current from the batteries and turned it into a pulse current, which then powered the “very strong inductor”.
The metal plates A A’ and B B’ function as the two capacitors we also find in the Hairpin circuit, and because Lecher mentions their specific dimensions and distance from each other, we are even able to calculate their capacitance. Two plates of 40×40 cm, placed at a distance of 4 cm from each other, have a capacitance of 35.4 pF. Since they are placed in series in this circuit, given the short x x’ is present, the total series capacitance in Lecher’s circuit was around 17.7 pF. Lecher also mentions his spark gap was 0,75 cm wide, and since the dielectric strength of air at 25ºC and ordinary atmospheric pressure is 31.300V per cm 12, we can assume that Lecher discharged around 0,75 * 31.300 ≈ 23.500V through his spark gap. Fun facts.
Difference between Lecher Lines and Hairpin circuit
By comparing Lecher’s paper with the writings of Nikola Tesla, we learn that while the circuit diagrams of the Hairpin circuit and the Lecher Lines look similar, and Lecher also lit up lights with it, there are some significant differences. For starters, Lecher did not use “stout copper bars” like Tesla did, but instead used 1 mm wires. Lecher also mentions his wire was more than two times 600 cm, or more than 12 meters, long. Later in the paper he even uses 2 x 20 meter long wires! If we compare this to the Hairpin image in figure 2 at the beginning of this article, we see that Tesla’s bars were a lot shorter than that (looks like the bar is approximately 14 light bulb lengths long, which most definitely is shorter than 12 meter).
Besides, Tesla mentioned that “electromotive forces of many thousand volts are maintained between two points of a conducting bar or loop only a few inches long” 13, suggesting that his conductors did not need to be that long, possibly because Tesla was able to achieve higher frequencies, and therefore shorter wavelengths, by perfecting the condenser discharge process through the invention of advanced spark gap designs, whereas Lecher used a simple static gap with two brass balls as electrodes.
Finally, the main difference between the Lecher Lines and the Hairpin circuit — and this took me a long time to figure out — is in their purpose: Lecher studied resonance phenomena with his Lecher Lines, while Tesla studied impedance phenomena with his Hairpin circuit. Therefore, Lecher used an electrodeless exhausted tube, which did not have an electrical connection to his conductors, assuring the standing waves were not disturbed, but lit up due to the vibrations in the wires. Tesla, on the other hand, used several incandescent lamps of various voltage ratings, and did connect them electrically to his conductors, since he was showing how high-frequency currents “pass with difficulty through stout conductors”14, causing the current to prefer the resistive path of an incandescent lamp filament over the normally inappreciable resistance of the copper bars.
So did Lecher feel like he invented this circuit? Not really..
“This part of my arrangement is similar to that stated in the beautiful work of Hertz, and was also used in the experiments of Sarasin and De la Rive.”15
Lecher actually credits Hertz, Sarasin and De la Rive for a similar circuit, so the internet crusaders who are fighting to protect Lecher’s primacy and honor at every mention of the Hairpin circuit can hopefully calm down now.
Concluding remarks
In this article we learned that Tesla used his Hairpin circuit to display curious impedance phenomena, single wire energy transmission, apply apparently harmless currents to patients for medical purposes, and, finally, to “create pulsations through metal bars, or pipes, and test for harmonic frequencies and standing waves.”16, as one biographer put it.
We also learned that Tesla does not ascribe these effects to any exotic form of energy. He simply talks about high voltage, high frequency currents. It also became clear that the Hairpin eventually evolved into the Tesla Coil, but that the Hairpin cannot simply be seen as a single turn primary, since the use cases are totally different. The same goes for Lecher Lines, which look similar to the Hairpin in many respects, but differs in several crucial ways, mainly again in its use case.
The information in this article gives us a solid foundation in the journey to understand and eventually replicate the Hairpin circuit, according to Nikola Tesla’s own specifications. There is still one thing we have to cover in more detail before we start the replication and experimentation, one thing which plays a crucial role in understanding why the Hairpin works the way it does, and that is impedance, specifically the so-called “skin effect”. This innocuous sounding term has far reaching consequences for high frequency systems, and also has a surprisingly bumpy past. Click here to read all about impedance and the skin effect.
In a previous post I performed a detailed literature review on the various types of spark gaps Tesla employed in his experiments. My motivation for that research was that I am trying to replicate Tesla’s stout copper bars, or ‘hairpin’, circuit, and I wanted to figure out which type of spark gap he was most likely using for that particular experiment. My conclusion, based on the research I performed, was that he most likely used an air quenched spark gap. In this article I show you my replication of Tesla’s air quenched spark gap design from his 1893 lecture with a modern twist, including a parts list and my laser cutter ready files.Read more…
Spark gaps play a central role in many of Nikola Tesla’s devices, most prominently in the circuits powering his famous Tesla Coils. In its simplest form, a spark gap is nothing more than two electrodes with some space in between through which an electric spark passes when the voltage in a circuit reaches a high enough level. However, Tesla took the spark gap, which hte often referred to as a “break”, to a whole new level and devised several ingenious ways to make them more effective. In this post I present a literature review of the various types of spark gaps Tesla employed over the years, how they work, and what the pros and cons of each of them are… in Tesla’s own words!
Yes, you will find a lot of direct quotes from Nikola Tesla in this text. I do this to stay as close as possible to Tesla’s original design specifications, since I have seen a lot of “replications” by experimenters who only follow half of his instructions, and then say the device does not work as advertised. This is what Tesla himself had to say about this:
“Some experimenters who have gone after me have found a difficulty. They said: “No, we cannot produce a constant train of oscillations.” Well, it is not my fault. I never have had the slightest difficulty. I produced constant oscillations and I have described how I produced them. Anyone who has no more than my own skill can do it.” 1
The reason the spark gap deserves such detailed analysis is because it plays a key role in the authentic replication of Tesla’s high frequency experiments, but is one of the hardest parts to procure; it is easy to purchase a high voltage transformer, and it is also easy to buy high voltage capacitors and copper wire, but a properly functioning spark gap built according to Tesla’s design specifications is something that you cannot really buy and will most likely have to construct yourself. Therefore it is crucial to understand the nitty-gritty.
Now that it’s clear why it pays off to study spark gaps, let’s start by looking at the often underestimated subject of how a spark gap actually works, and the main role it plays in many of Tesla’s circuits.
Why use a spark gap?
“The effects which are produced by currents which rise instantly to high values, as in a disruptive discharge, are entirely different from those produced by dynamo currents which rise and fall harmonically.” 2
As you can see from this quote, Tesla referred to the firing of the spark gap as a “disruptive discharge”. So what exactly was “discharging” through his spark gaps?
“The general plan is to charge condensers [capacitors], from a direct or alternate-current source, preferably of high-tension [high voltage], and to discharge them disruptively while observing well-known conditions necessary to maintain the oscillations of the current [resonance].” 3
So Tesla used a high voltage power source, like a generator or a transformer, to charge capacitors. When these capacitors reached a certain voltage, the air (or other discharge medium) between the electrodes of the spark gap gave way, and a disruptive discharge took place. But why would you want to discharge a condenser through a spark gap in the first place? Tesla explains:
“With these 44,000 volts I charged my condensers. Then by discharging the condensers, either through a stationary gap or through a gap with a mechanical interrupter, I obtained any frequency I desired, and perfectly undamped waves.” 4
And when Tesla spoke about the problems he had creating a high frequency alternator:
“It appeared desirable to invent a simpler device for the production of electric oscillations. In 1856 Lord Kelvin had exposed the theory of the condenser discharge… I saw the possibilities and undertook the development of induction apparatus on this principle.” 5
This statement is in line with what he mentioned back in his 1891 New York lecture:
“The discharge of a condenser affords us a means of obtaining frequencies far higher than are obtainable mechanically.” 6
So Tesla used condenser discharges as a way to generate the high frequency oscillating currents he used in many of his famous experiments and lectures, as well as undamped or continuous waves, which played an important role in radio transmission. On top of that, these disruptive discharges also enabled extreme power magnification:
“I charged the condenser with 40,000 volts. When it was charged full, I discharged it suddenly, through a short circuit which gave me a very rapid rate of oscillation. Let us suppose that I had stored in the condenser 10 watts. Then, for such a wave there is a flux of energy of (4 x 104)2, and this is multiplied by the frequency of 100,000. You see, it may go into thousands or millions of horsepower.” 7
It is not entirely clear to me where the (4 x 104)2 comes from (see comments section below this post for some possible explanations), but the underlying idea makes sense: you “slowly” fill up a bucket of water [capacitor], and then release all of the water nearly instantaneously [disruptive discharge], creating a massive water pressure [voltage] much greater than the pressure of the water pump [power source].
And according to Tesla, the effects of these discharge currents “are entirely different” than those produced by regular AC. In Tesla’s words:
“The differences of potential at the various points of the circuit, the impedance and other phenomena, dependent upon the rate of change, will bear no similarity in the two cases.” 8
And this brings us to an important and often overlooked point: the rate of change. Many people who try to replicate Tesla’s experiments, including myself at first, believe that the spark gap has to fire at a certain frequency to create the curious effects Tesla describes in his lectures, however…
“When working with currents discharging disruptively, the element chiefly to be considered is not the frequency, as a student might be apt to believe, but the rate of change per unit of time… with low frequency currents it is impossible to obtain such rates of change per unit of time as with high frequencies, hence the effects produced by the latter are much more prominent… Frequency alone in reality does not mean anything, except when an undisturbed harmonic oscillation is considered.” 9
And when a lawyer asked him during an interview in 1916 if the effects “depend upon the suddenness of the discharge”, he replied:
“Yes. It is merely the electrical analogue of a pile driver or a hammer. You accumulate energy through a long distance and then you deliver it with a tremendous suddenness. The distance through which the mass moves is small—the pressure immense.” 10
So maximizing the rate of change of voltage per unit of time, by making your capacitors release their energy as fast as possible, is way more important than making your spark gap fire at the highest frequency possible. In fact…
“It is not, as a rule, of advantage to produce a number of interruptions of the current per second greater than the natural frequency of vibration of the dynamo supply circuit, which is ordinarily small.” 11
So if your high voltage power supply is 50Hz, then a 50Hz firing of your spark gap is fine according to Tesla, as long as the rate of change is high. You can look at the firing of a spark gap as the “ringing” of a bell, which in this case is a conductor. The spark “hits” the bell, which makes it vibrate a certain number of times, until the vibration dies down. So one spark creates several waves. This is how a low spark gap frequency can still generate a high wave frequency in the conductor.
Figure 1. A so-called “damped wave” which occurs when a bell is struck
Since a spark through a gap is essentially an ON/OFF event, it is comparable to a square wave. The rate of change in this case can be thought of as the slew rate and the duration of the pulse as the duty cycle. Looking at it in these terms, you want your slew rate to be as high as possible, by making your duty cycle as short as possible.
While this analogy of a square wave is useful, it is important to keep in mind that a square wave generated by a spark gap differs greatly from a square wave generated with a function generator. While you can easily create a short duty cycle square wave of any frequency using a function generator, this shorter duty cycle does not actually increase the rate of change, it will simply push less energy through the circuit. Making the duty cycle, or discharge time, of a capacitor shorter on the other hand greatly magnifies the rate of change.
Figure 2. Disruptive discharge vs function generator square wave
For example, say we have a capacitor that is charged to 40.000 Volts. If we discharge this through a spark gap in 10 milliseconds, the slew rate is 4.000 Volts per millisecond. However, if we discharge this same capacitor in 1 millisecond, the slew rate is 40.000 Volts per millisecond. In the latter case the rate of change is ten times greater, while the frequency remains unchanged! And since Tesla mentioned that maximizing the rate of change is one of the main goals of a good spark gap, it seems that one of the main goals of the person designing the spark gap should be to allow as much energy as possible to pass through in the least amount of time possible, and preferably in a consistent way.
It seems Tesla’s main way of achieving this was by “quenching” his sparks…
Quenching
“Quenching” is the art of extinguishing an already established arc. According to Tesla, quenching lets “the fundamental discharges occur in quicker succession.” 12
So proper quenching results in better spark gap performance. The best explanation of quenching I found was by Richard Quick:
“A cold, non-firing, spark gap is “clean”. It contains no plasma, or hot ions. On applying voltage to the gap, a tension is established, and electromagnetic lines of force form… Once the voltage punctures the air (or other dielectric gas) the gap resistance drops. The breakdown ionizes the gas between electrodes, and the arc begins to ablate and ionize the metal electrodes themselves. This mixture of ions forms a highly conductive plasma between the gap electrodes. Without this highly conductive channel through the gap, efficient tank circuit oscillation would be impossible. But the plasma also shorts the gap out. A gap choked with hot ions does not want to open and allow the capacitors to recharge for the next pulse. The gap is gets “dirty” with hot ionized gases, and must be quenched.” 13
In short, the sooner we can extinguish an established arc, the sooner the capacitors can recharge for the next discharge. However, it is easier to start a spark gap than to stop it. Luckily Tesla managed to devise a wide variety of spark gap designs which all dealt with this problem in their own way, let’s have a look!
Static gap
Figure 3. Super simple static spark gap
As mentioned before, the simplest type of spark gap is two, often movable, electrodes with some air in between through which a spark can pass when the voltage is high enough. These gaps offer no form of active quenching (hence “static”), but because of their simplicity this type of spark gap is the first spark gap I created, and is also the type that many experimenters seem to use.
However, Tesla hardly mentions the use of these simplest of “breaks” and, as we will soon see, resorted mostly to using more complex devices, although he does admit that more complex does not always equal better performance:
“…they [complex spark gaps] may be sometimes a source of trouble, as they produce intermittences and other irregularities in the vibration which it would be very desirable to overcome.” 14
So what do these more advanced spark gaps look like?
The first type we will discuss is the magnetically quenched spark gap, which quenches the spark by the use of a strong magnetic field close to the arc.
“The intense magnetic field… serves to blow out the arc between the knobs as soon as it is formed, and the fundamental discharges occur in quicker succession.” 15
The current in an arc creates a field. The strong magnets, placed at right angles to the arc, pull on the arc and disrupt it, allowing the next charging cycle of the capacitors to begin.
“The rapidity of the interruptions of the current with a magnet depends on the intensity of the magnetic field and on the potential difference at the end of the arc. The interruptions are generally in such quick succession as to produce a musical sound.” 16
So the intensity of the magnetic field, to a large extent, determines the effectiveness of this type of quenching. Therefore Tesla shaped the magnets into points and placed them as close to the arc as possible, as shown in figure 4 above.
When to use it
In which situations should you use magnetic quenching? And does it work equally well for DC and AC sparks? Tesla had several things to say about this:
“The employment of an intense magnetic field is of advantage principally when the induction coil or transformer which charges the condenser is operated by currents of very low frequency.” 17
And…
“The magnet is employed with special advantage in the conversion of direct currents, as it is then very effective. If the primary source is an alternate current generator, it is desirable, as I have stated on another occasion, that the frequency should be low, and that the current forming the arc be large, in order to render the magnet more effective.” 18
So what Tesla makes very clear here is that magnetic quenching works best when you are working with:
DC
Low-frequency AC
Large currents
To increase the amount of current in the arc, which improves magnetic quenching, Tesla recommends connecting the spark gap in a specific way:
Figure 5. Ideal circuit for using magnetically quenched spark gap
“When a magnet is employed to break the arc, it is better to choose the connection indicated diagrammatically in Fig 5, as in this case the currents forming the arc are much more powerful, and the magnetic field exercises a greater influence.” 19
Construction
“The pole pieces of the magnet are movable and properly formedso as to protrude between the brass knobs [A B], in order to make the field as intense as possible; but to prevent the discharge from jumping to the magnet the pole pieces are protected by a layer of mica, M M, of sufficient thickness.” 20
It is clear from Tesla’s drawings and description, that the magnets he used were formed into pointy shapes to maximize the magnetic field near the arc and to be able to place the tips of the magnets as close as possible to the arc, with a layer of dielectric material (mica) in between to prevent the spark from flying from the electrodes to the magnets. He even thinned down the ends of the electrodes so the magnets could be placed even closer to the arc!
Figure 6. Magnetically quenched spark gap from 1893 lecture
“The discharge rods d d1, thinned down on the ends in order to allow a closer approach of the magnetic pole pieces” 21
However, in many replications of the magnetically quenched spark gap, round neodymium magnets are used instead of pointy magnets (this), and sometimes there is not even a layer of dielectric in between the arc and the magnets, forcing the experimenter to place the magnets farther away (this). This is not according to Tesla’s specifications, and so it is hard to draw any reliable conclusions from the results of these experiments.
We discussed before that magnetic quenching works well with large currents, but these can also easily damage the electrodes. Tesla has a suggestion:
“When the current through the gap is comparatively large, it is of advantage to slip on the points of the discharge rods pieces of very hard carbon and let the arc play between the carbon pieces. This preserves the rods, and besides has the advantage of keeping the air space hotter, as the heat is not conducted away as quickly through the carbons, and the result is that a smaller E. M. F. in the arc gap is required to maintain a succession of discharges.” 22
So pieces of “very hard carbon” can preserve the electrodes of your spark gap. Do notice however that Tesla does not recommend to use electrodes made entirely out of carbon, like the often used carbon welding rods (like in Karl Palsness’ Hairpin replication here). In figure 4 at the beginning of this post, Tesla actually used brass knobs as electrodes, which can withstand higher temperatures than aluminium, but are about three times more conductive than carbon steel 23.
We learned that magnetically quenched spark gaps work best with large DC currents, however, DC spark gaps don’t always start automatically and need some help, so Tesla came up with a solution:
“When it is desired to start the arc, one of the large rubber handles h h1 is tapped quickly with the hand, whereby the points of the rods are brought in contact but are instantly separated by the springs r r1.” 24
So Tesla could bring the electrodes close together for an instant to start the initial spark, and then a spring would immediately push it back into place. A nice example of such a system can be found in this spark gap.
In an alternative arrangement, Tesla did not place the magnets at right angles, but used them as the electrodes:
“In another arrangement with the magnet I take the discharge between the rounded pole pieces themselves, which in such case are insulated and preferably provided with polished brass caps.” 25
And again in another lecture:
“In another form of discharger, combining the features before mentioned, the discharge was made to pass between two adjustable magnetic pole pieces, the space between them being kept at an elevated temperature.” 26
It is interesting to note here that, like when Tesla mentioned using carbon pieces, he apparently believed it was beneficial to warm up the space between the electrodes, which lowers the breakdown voltage of the gap.
Finally, and this is something not many of us will be able to replicate I’m afraid, Tesla mentioned that he used hydrogen in some of his magnetically quenched spark gaps:
“In this form of break [figure 6], I changed the atmosphere in which the arc was operating. The atmosphere was mostly hydrogen, and with this device I performed my experiments before the Franklin Institute in Philadelphia and the National Electric Light Association in St. Louis.” 27 *
* In the online version of the text an image of an air quenched spark gap is shown near this quote. This is incorrect, since the airflow through the air quenched spark gap would make it impossible to contain the hydrogen. Besides, later Tesla makes reference to the similarity between his design and the Poulsen arc, which also uses hydrogen and is magnetically quenched.
He mentions that this magnetically quenched, hydrogen filled spark gap is the one he used in two of his famous lectures. Tesla continuous in a bitter tone that this design was later attributed to ValdemarPoulsen, whose spark gaps powered radio transmission for years 28.
“This has been used by Poulsen and it is now called the “Poulsen arc” and “Poulsen system.” But, of course, there is no invention in it. I am on record with prior publications, and besides, the hydrogen does not have any other effect except that it lowers the tension under which the device can operate. It has the disadvantage of producing asymmetrical or distorted waves, and the impulses obtained are not best suited for tuning.” 29
So while using hydrogen has advantages, it clearly also has disadvantages. From Tesla’s comment it does not seem like hydrogen is a key component.
Air quenched spark gap
Figure 7. Air quenched spark gap
Another spark gap Tesla successfully used is the air quenched spark gap, which quenches the arc through a “draught” of warm air which removes hot ions from between the electrodes and physically disrupts the arc, allowing the capacitors to recharge for the next pulse.
I will let Tesla describe the construction and working of his air quenched gap:
“Another form of discharger, which may be employed with advantage in some cases, is illustrated in Fig. 3/167. In this form the discharge rods d d1 pass through perforations in a wooden box B, which is thickly coated with mica on the inside, as indicated by the heavy lines. The perforations are provided with mica tubes m m1 of some thickness, which are preferably not in contact with the rods d d1. The box has a cover c which is a little larger and descends on the outside of the box. The spark gap is warmed by a small lamp l contained in the box. A plate p above the lamp allows the draught to pass only through the chimney a of the lamp, the air entering through holes o o in or near the bottom of the box and following the path indicated by the arrows. When the discharger is in operation, the door of the box is closed so that the light of the arc is not visible outside. It is desirable to exclude the light as perfectly as possible, as it interferes with some experiments.” 30
So Tesla used a lamp at the bottom of the spark gap to warm the air inside the gap, which is drawn in from the holes that are visible near the bottom of the drawing, but says other methods are acceptable too:
“Instead of using the lamp, it answers the purpose to provide for a draught of warm air in other ways.” 31
Tesla further describes the reason why warming the air in the gap is important, especially in an air quenched spark gap:
“This form of discharger is simple and very effective when properly manipulated. The air being warmed to a certain temperature, has its insulating power impaired; it becomes dielectrically weak, as it were, and the consequence is that the arc can be established at much greater distance. The arc should, of course, be sufficiently insulating to allow the discharge to pass through the gap disruptively. The arc formed under such conditions, when long, may be made extremely sensitive, and the weal draught through the lamp chimney is quite sufficient to produce rapid interruptions. The adjustment is made by regulating the temperature and velocity of the draught.” 32
So the warm air ultimately allows longer arcs to form, and the longer the arc, the easier it is to extinguish it with a draught of warm air. It is important to note that Tesla mentions using warm air several times, and that a “draught” of air should do the trick if the correct conditions are established, so a 12V computer fan blasting away at full speed next to a spark gap is not really following Tesla’s instructions…
To further assist in making the arc “long and unsteady”, Tesla recommended connecting the spark gap in a different manner than the magnetically quenched gap we discussed previously:
Figure 8. Ideal circuit for air quenched gap
“Instead of the magnet, a draught or blast of air may be employed with some advantage. In this case the arc is preferably established between the knobs A B, in Fig. [8] (the knobs a b being generally joined, or entirely done away with), as in this disposition the arc is long and unsteady, and is easily affected by the draught.” 33
So this setup, which bears some resemblance to the “original” Hairpin circuit, results in smaller currents through the spark gap, and for smaller currents Tesla recommends using aluminium electrodes:
“With small currents through the gap it is best to employ aluminum, but not when the currents are large.” 34
So use the air quenched gap when working with small currents and long, feeble sparks. Also make sure you use aluminium electrodes and warm air. Ideally you should be able to control the temperature and the air velocity inside your air quenched spark gap to find the perfect conditions for your sparks to fly. Tesla did not mention whether these gaps are better used with AC or DC currents.
“This device is now known in the art as the “quenched spark gap.”” 35
In this next type of spark gap, the arc is spread out over multiple conductors, and was called, as you can see from the quote above, a “quenched spark gap” in Tesla’s time. Personally I believe this name is a bit misleading, because in fact this gap is not actively quenched. Richard Quick has a more accurate name for it:
“Gaps of this type are known as “series static gaps”. “Static” in this use refers to the fact that the gap is not actively quenched. The plasma is formed in several locations, and the voltage at each gap is lowered as more electrodes are placed in series. Heat, hot ions, and voltage are distributed.” 36
Distributing the arc over several gaps in series has several benefits according to Tesla:
“In the use of this kind of discharger I have found three principal advantages over the ordinary form. First, the dielectric strength of a given total width of air space is greater when a great many small air gaps are used instead of one, which permits of working with a smaller length of air gap, and that means smaller loss and less deterioration of the metal; secondly by reason of splitting the arc up into smaller arcs, the polished surfaces are made to last much longer; and, thirdly, the apparatus affords some gauge in the experiments. I usually set the pieces by putting between them sheets of uniform thickness at a certain very small distance which is known from the experiments of Sir William Thomson [Lord Kelvin] to require a certain electromotive force to be bridged by the spark.” 37
So the “three principal advantages” of this type of spark gap are:
Less energy lost in the arcs
Electrodes last longer
Offers a way to measure voltage through the gap
Another not mentioned benefit is that smaller arcs are of course a lot less noisy than larger arcs.
It seems like only the first point is of real interest to the experimenter trying to replicate Tesla’s effects, since less energy lost means a bigger rate of change. Having to change electrodes less frequently, measuring voltage, and reducing noise are often not necessarily critical.
Of course Tesla managed to push this spark gap to its limits again, and was able to achieve a remarkable feat:
“With this kind of discharger I have been able to maintain an oscillating motion without any spark being visible with the naked eye between the knobs, and they would not show a very appreciable rise in temperature.” 38
And several years later:
“This device incorporated many spark gaps in series. It had a peculiar feature; namely, through the great number of gaps, I was able, as I have pointed out in my writings, to produce oscillations without even a spark being visible between the knobs.” 39
Tesla also mentioned that it worked best in the “Hairpin” setup indicated in Figure 8:
“I have used it preferably in a disposition similar to that indicated in Fig. [8], when the currents forming the arcs are small.” 40
As to the construction of his series static gap:
“It consists of a number of brass pieces c c (Fig. 6), each of which comprises a spherical middle portion m with an extension e below which is merely used to fasten the piece in a lathe when polishing up the discharging surface and a column above, which consists of a knurled flange f surmounted by a threaded stem I carrying a nut n, by means of which a wire is fastened to the column. The flange f conveniently serves for holding the brass piece when fastening the wire, and also for turning it in any position when it becomes necessary to present a fresh discharging surface. Two stout strips of hard rubber R R, with planed grooves g g (Fig. 7) to fit the middle portion of the pieces c c, serve to clamp the latter and hold them firmly in position by means of two bolts C C (of which only one is shown) passing through the ends of the strips.” 41
As you can read in the above passage, Tesla used brass electrodes in this type of gap, and these electrodes were easy to turn in order to twist a fresh piece of brass surface into place, which was one of the main benefits mentioned earlier on.
Richard Quick, who we quoted before in this article, developed a variation of the series static gap which is popular among Tesla Coil builders who are trying to produce large sparks (I will discuss at length in upcoming posts why large sparks are not what Tesla’s main purpose was with his coils). This gap is knows as the RQ gap (link), and is essentially several copper tubes placed inside a cylinder, and a fan blowing some air through it to improve quenching. While this type of gap seems to work well for some experimenters, this design does not really fits Tesla’s idea of having movable and rotatable electrodes.
He did make an observation worth mentioning through:
“The lesson learned was too many gaps in series kills the Q of a spark gap. By adding gaps in parallel, and reducing the number of gaps in series, some Q was regained while power levels increased. This is a valuable hint in spark gap designs.” 42
So there is a limit to the amount of electrodes you can put in series before performance starts to drop significantly.
Another interesting form of spark gap employed by Tesla was the rotary spark gap, or “mechanical break”. I give the floor to Richard Quick once more:
“The rotary gap is a mechanical spark gap usually consisting of revolving disk with electrodes mounted on the rim. The rotor is spun and the electrodes move in relation to a set of stationary electrodes nearby. As a moving electrode comes near a stationary electrode, the gap fires. As is moves away the arc is stretched and broken. The rotary gap offers the sophisticated coiler the opportunity to control the pulse in the tank circuit. A properly designed rotary gap can control the break rate (bps) and the dwell time.” 43
While Tesla used rotary gaps extensively and even used them in several patents (514,168 & 568,180), he did not seem too enthusiastic about them in 1892:
“I may here mention that I have also used dischargers with single or multiple air gaps, in which the discharge surfaces were rotated with great speed. No particular advantage was, however, gained by this method, except in cases where the currents from the condenser were large and the keeping cool of the surfaces was necessary, and in cases when, the discharge not being oscillating of itself, the arc as soon as established was broken by the air current, thus starting the vibration at intervals in rapid succession. I have also used mechanical interrupters in many ways. To avoid the difficulties with frictional contacts, the preferred plan adopted was to establish the arc and rotate through it at great speed a rim of mica provided with many holes and fastened to a steel plate.” 44
So the benefits were mainly cooling and quenching, which are in fact fair benefits. However, the gaps described in the passage above do not seem to rotate the conductors around, like in a classic rotary gap, but instead the surfaces were rotated or a rim of dielectric material was rotated through the arc.
Tesla also mentioned he had a rotary spark gap in some of his labs during that time:
Figure 11. Rotary spark gap in Tesla’s lab
“This is the apparatus I had at 35 South Fifth Avenue and also Houston Street. It shows the whole arrangement as I had it for the demonstration of effects which I investigated.” 45
However, this too wasn’t exactly his favourite setup:
“That is the way I had it for the production of current effects which were rather of damped character because, at that period, I used circuits of great activity which radiated rapidly… It was a transmission by electromagnetic waves. The solution lay in a different direction. I am showing you this simply as a typical form of apparatus of that period.” 46
It is not 100% clear if he meant the spark gap was the problem, or that the problem lay in the fact that his circuits radiated too much energy as high frequency Hertzian waves. Tesla described another form of rotating gap he used at his Houston Street lab:
Figure 12. Rotary spark gap at Tesla’s Houston Street lab
“Here I show an apparatus that was installed in the Houston Street laboratory prior to the other break because I wanted to get as high a number of impulses as possible. The drawing dates from the spring of 1896. It is a break with which I could reach from 15,000 to 18,000 interruptions per second. I used it very much until later I found it was not necessary [to create so many interruptions per second]. That is the innocent device which Marconi thought a great invention.
…It consists of two discs of aluminum, with teeth of aluminum on the side. They were rotated by two motors in opposite directions, and as they rotated they alternately closed and opened the circuit. In some instances I used an uneven number of teeth on one and and even number on the other so that I could produce as many breaks as I desired. I will show you later an apparatus more perfect than this one, and of a different kind, in which I have 24 stationary contacts, and 25 rotating elements that established the contact and broke it, so that by one revolution I obtained 24 times 25, or 600 interruptions [per revolution].” 47
Tesla mention that this rotating gap, which again consists of aluminium electrodes, allowed him to reach a very high firing frequency, up to “18,000 interruptions per second”, but that a high firing frequency turned out to be something that wasn’t necessarily desirable. Nevertheless, it is interesting to hear Tesla mention that the wave frequencies he could obtain with this setup were “from a few thousand up to a million per second.” 48. When asked what the actual frequencies were that he used, he mentioned a spark frequency of “5,000, 6,000—sometimes higher still” 49 and a wave frequency “from 30,000 to 80,000” 50.
Tesla also found out another powerful feature of the rotary spark gap; it allowed him to let the arcs occur at the exact peak of the alternating input, which maximized the amount of voltage through the primary at each spark. This powerful method was patented in 1896.
Figure 13. Patent to break AC at peak of the wave using a rotary spark gap
“This is a form of break which I developed in working with alternators. I recognized that it was of tremendous advantage to break at the peakof the wave. If I used just an ordinary break, it would make and break the current at low as well as high points of the wave. Of this apparatus I had two forms; one in which I drove the break right from the shaft of the dynamo and the other in which I drove it with an isochronous motor. Then, by a movement of these knobs (K K), I would make the adjustments so that the makes would occur exactly at the top of the wave. That is a form of break which is embodied in hundreds of patents and used now extensively.” 51
And later:
“I used this machine [a Westinghouse alternator], as I said, either to produce alternating currents and then interrupt them with a mechanical break at the high peaks of the wave; or, I used alternating currents and interrupted them with an independent rotating break having a great number of teeth.” 52
This last passage hints at two modes of operation: a synchronous mode where the arcs occur only at the peak of the input wave, while in the other mode the arcs are asynchronous and occur whenever the electrodes pass each other. The latter version requires less fine tuning and is therefore easier to construct and control, but will result in more irregular voltage levels per discharge.
One major danger in using a rotary spark gap is that if your tuning is off, or the rotation is disturbed, the electrodes will take too long to pass each other, allowing a voltage to build up in the capacitors that is too high and which can then damage your capacitors and/or your transformer. To prevent this from happening, a simple static safety gap can be put in parallel to the rotary gap. When the voltages reach a point that is dangerously high, the static gap allows a path to safely discharge this pressure, protecting the rest of your circuit.
Liquid dischargers
Tesla also worked on a sub-class of rotary spark gaps which were immersed in a liquid.
“The ideal medium for a discharge gap should only crack, and the ideal electrode should be of some material which cannot be disintegrated… A liquid, especially under great pressure, behaves practically like a solid, while it possesses the property of closing the crack. Hence it was thought that a liquid insulator might be more suitable as a dielectric than air.” 53
So Tesla believed that air was not the ideal medium for discharges, since air does not “crack”, but it actually “breaks” and then creates a conducting path of hot ions, which reduces the performance of the gap. Therefore he started experimenting with different discharge mediums.
Figure 14. Liquid discharger
* This image was missing from the online text, but is present in the book
“The discharge gap was filled with a medium which behaved practically like a solid, which possessed the duality of closing instantly upon the occurrence of the break, and which moreover was circulating through the gap at a rapid rate. Very powerful effects were produced by discharges of this kind with liquid interrupters, of which a number of different forms were made. It was found that, as expected, a longer spark for a given length of wire was obtainable in this way than by using air as an interrupting device. Generally the speed, and therefore also the fluid pressure, was limited by reason of the fluid friction, in the form of discharger described, but the practically obtainable speed was more than sufficient to produce a number of breaks suitable for the circuits ordinarily used. In such instances the metal pulley P was provided with a few projections inwardly, and a definite number of breaks was then produced which could be computed from the speed of rotation of the pulley. Experiments were also carried on with liquids of different insulating power with the view of reducing the loss in the arc. When an insulating liquid is moderately warmed, the loss in the arc is diminished.” 54
Tesla observed that his “liquid interrupters” possessed nearly instant quenching capabilities, resulting in very powerful effects and longer sparks. He again mentions the importance of warming the discharge medium to improve performance, in this case by reducing energy losses. Another major benefit of a rotary spark gap, whether discharging through air or a liquid, is that it creates “a definite number of breaks” which can be “computed from the speed of rotation”.
However, despite these benefits, this type of gap was not without downsides:
“A point of some importance was noted in experiments with various discharges of this kind. It was found, for instance, that whereas the conditions maintained in these forms were favorable for the production of a great spark length, the current so obtained was not best suited to the production of light effects. Experience undoubtedly has shown, that for such purposes a harmonic rise and fall of the potential is preferable.” 55
This passage implies that the currents from this spark gap were not harmonic in nature, but quite possibly powerful and extremely abrupt, due to the fast quenching times.
So far Tesla mentioned that he experimented with several liquids, but what liquid did he prefer to use? He mentions this while discussing one of his patents which includes a liquid rotary gap.
Figure 15. CIrcuit Tesla used at the Chicago World Fair
“This [Figure 15] is the apparatus used in the Chicago Exposition of 1893, at which time I explained for the first time to Professor Helmholtz my plan for transmitting energy… The break was automatically effected by means of a turbine. The oil was circulated by a pump, and the current of oil drove the turbine which effected the make and break. Owing to the fact that the oil used was a very good insulator, rapidly flowing and of great dielectric strength, these make-and-break points were very close together, and the arcs extremely short. The effects were accordingly more intense. Here [T in Fig. 1 of figure 15] is a cooler through which the oil was circulated. The oil was forced through the gaps at great speed, and as it flowed out it was supplied again to the tank and the current driving the turbine…. It had vanes like those of a propeller and constituted a rotary break in the circuit… The rotary gap is shown in detail [Fig. 2 in figure 15]” 56
There we have it: the liquid Tesla used in this type of rotary gap was oil. He also reiterates that arcs created with this type of gap can be made extremely short, resulting in a large rate of change.
The final type of spark gap we will discuss is the vacuum tube, in which two electrodes are enclosed in a vacuum. The idea is that a spark in a vacuum is better able to create a single frequency and more undamped waves, where “regular” spark gaps generate fairly broad-band signals and more damped waves, even though Tesla insisted he was able to create undamped waves without a vacuum.
Figure 17. Damped waves in air vs vacuum
Tesla did experiment with vacuum tubes, although he initially experienced some difficulties using them.
“The use of the magnet permits, however, of the arc being replaced by a vacuum tube, but I have encountered great difficulties in working with an exhausted tube.” 57
We learned before that warming up the air between the electrodes can lower the breakdown voltage, and a vacuum can have a similar effect.
“The air may be rendered dielectrically weak also by rarefaction. Dischargers of this kind have likewise been used by me in connection with a magnet. A large tube is for this purpose provided with heavy electrodes of carbon or metal, between which the discharge is made to pass, the tube being placed in a powerful magnetic field The exhaustion of the tube is carried to a point at which the discharge breaks through easily, but the pressure should be more than 75 millimetres, at which the ordinary thread discharge occurs.” 58
The lower breakdown voltage due to the vacuum has a similar benefit to the series static gap discussed before: lower voltages create smaller sparks, which in turn make less noise and give the electrodes a longer life span. It is also good to note that Tesla combined his vacuum discharges with a strong magnetic field for better quenching.
However, Tesla believed that a pressurized gas is even more effective than a vacuum.
“Air or other gas under great pressure is of course a much more suitable medium for the discharge gap [relative to a vacuum]. I have carried on long-continued experiments in this direction, unfortunately less practicable on account of the difficulties and expense in getting air under great pressure.” 59
The high-pressure gas was apparently just a lot more difficult to work with. Even though Tesla experimented with vacuum tubes early on -devices which would soon replace nearly all spark gaps- it seems from our investigation that he preferred the rotary spark gap over the vacuum tube in the end.
What happened to spark gaps?
We just discussed an exotic array of spark gaps, all with their own unique characteristics. However, these days it is hard to find spark gaps still in active duty, apart from people building Tesla Coils. Why is that? Here is a brief history of the end of the spark gap era.
“Although the spark gap transmitter was developed and improved to a very large degree, it could never compete with transmitters using valves [vacuum tubes] that were able to create a proper single frequency signal. Spark gap transmitters were inherently wide band and although improvements in the design meant they occupied considerably less spectrum, they could never be as flexible and effective as those using valve based equipment.
As a result of this their use declined in the late 1910s and early 1920s. Although spark transmitters were retained for many years as a last ditch form of emergency communications on distress frequencies, they were ultimately rendered obsolete and their use banned as they caused interference to others.” 60
It is sad to note that in the Spark gap transmitter timeline on the page quoted above, no mention of Tesla is made, even though he invented, perfected, and patented multiple types of ingenious spark gaps and would eventually build the largest spark gap transmitter ever produced on Long Island. The main problem seems to be that Tesla invented and experimented a lot, but didn’t always turn his devices into actual products people could readily buy and use.
So the problem with spark gaps was, as mentioned before, that they generally create a wide range of frequencies as well as damped waves, while radio communication requires a single frequency of undamped or continuous waves of constant amplitude. Again, Tesla said he was able to achieve this with his spark gaps as well:
“I can obtain oscillations of any frequency I desire. I can make them damped or undamped. I can make them of one direction or alternating in direction as I choose.” 61
But he said others had trouble achieving similar results, as we read in a quote I mentioned earlier in this text:
“Some experimenters who have gone after me have found a difficulty. They said: “No, we cannot produce a constant train of oscillations.” Well, it is not my fault. I never have had the slightest difficulty. I produced constant oscillations and I have described how I produced them. Anyone who has no more than my own skill can do it.” 62
In the end, the desired results were easier to achieve using vacuum tubes, and so they replaced spark gaps. These days, vacuum tubes are mostly replaced by solid state devices, like transistors, so sparks have officially left the scene.
Closing thoughts
Wow, this article turned out to be a lot longer than I anticipated! What started off as some research into what spark gap Tesla preferred to use, ended up in a comprehensive literature analysis. So what was Tesla’s preferred spark gap?
Well, as we learned, certain spark gaps work better in certain situations. However, most of the spark gaps discussed here were described in Tesla’s 1892 and 1893 lectures, while Tesla used a liquid rotary gap at the 1893 Chicago World Fair, and has patents containing rotary gaps from 1894 and 1896, so it seems like the rotary gap was the main device Tesla was using in later years.
This makes sense, since the rotary gap, while tricky to construct, allows accurate control over the spark frequency, creates a consistent train of oscillations, has great quenching capabilities, and delivers the highest possible voltage per spark, since it can break the input wave at its peak.
However, if you’re looking at replicating Tesla’s “stout copper bars” circuit, which is what started my journey into spark gap land, it seems more likely that Tesla was using an air quenched spark gap for that particular experiment based on the circuit described in figure 8, so it depends on what your goal is.
Whatever spark gap you decide to use, one thing seems to be a good idea across the board, and that is to warm the medium through which you are discharging. Just don’t perform any transmission experiments using spark gaps, or you risk jamming existing radio transmissions, which could get you (and them) in trouble.
It is worth appreciating the fact that we can now simply purchase a $50 function generator from AliExpress and generate undamped waves of any desired frequency with ease, while this was an incredibly difficult feat to achieve in Tesla’s time when the only method available was a spark gap! I hope reading this information was as useful to you as it was for me putting it together.
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